POWER TOOL DIRECTION SELECTOR

• US 20200132189A1
• Filed: 10/31/2018
• Published: 04/30/2020
• Est. Priority Date: 10/31/2018
• Status: Active Grant

• Current Assignee: Ingersoll-Rand Industrial U.S., Inc. (Ingersoll Rand, Inc.)
• Original Assignee: Ingersoll-Rand Company (Trane Technologies plc)
• Inventors: Dougherty, Thomas S., Bartoszek, Jason Christopher
• Granted Patent: US 10,781,917 B2
• Time in Patent Office: Days
• CPC Class Codes: B25B 21/00 Portable power-driven screw or nut setting or loosening tools; details or components, e.g. casings, bodies, of portable power-driven tools not particularly related to the operation performed B25F5/00; for mounting or dismounting wheels B60B29/006; Attachments for drilling apparatus serving the same purpose machines B23P19/06
• CPC Class Codes: B25F 5/001 Gearings, speed selectors, clutches or the like specially adapted for rotary tools
• CPC Class Codes: B25F 5/02 Construction of casings, bodies or handles B25F5/006, B25F5/008 take precedence
• CPC Class Codes: F16H 2059/047 with essentially straight linear movement for gear selection, e.g. straight selection movement using detent mechanism for improving feeling up-down shift by repeated movements F16H2059/0239
• CPC Class Codes: F16H 2061/243 Cams or detent arrays for guiding and providing feel
• CPC Class Codes: F16H 59/04 Ratio selector apparatus
• CPC Class Codes: F16H 61/24 Providing feel, e.g. to enable selection

Abstract

A power tool includes a button useful to select a direction of rotation of the power tool. The button can be used to select between forward, reverse, and neutral. The power tool includes a housing which is coupled with an abutment structure which engages with the button. A sawtooth engagement is formed between the abutment structure and the button. The sawtooth engagement can be asymmetric in shape to provide different force vectors depending on whether the button is pushed in a first or a second direction. The sum of the resistive forces can be the same whether the button is pushed in the first or second direction, owing to the asymmetric forces caused by the sawtooth engagement which make up for differences in other internal resistive forces.

Claims

1. An apparatus comprising:

a power tool structured to engage a workpiece and operable to provide a bi-directional driving torque to the workpiece, the power tool including;

a housing having an interior into which extends an abutment structure;

a driving motor disposed within the interior of the housing and useful to generate the force to provide the driving torque;

a switch disposed within the housing having a forward and reverse position, the switch configured to control the bi-directional driving torque delivered from the driving motor; and

a selector button interconnected with the switch and structured to engage the abutment structure, wherein the selector button and abutment structure engage each other along a sawtooth shape having a plurality of front facing sides and rearward facing sides, the plurality of front facing sides structured to produce a different contact force vector than the plurality of rearward facing sides when the selector button is moved in a forward or a rearward direction, respectively, each of the contact force vectors including a sliding force component and a normal force component, wherein a magnitude of the normal force component varies as a function of whether the selector button is moved in a first direction or a second direction as a result of the different front facing side and rearward facing sides.

2. The apparatus of claim 1, wherein the plurality of front facing sides oriented at a front facing angle and the plurality of rearward facing sides oriented at a rearward facing angle, the front facing angle different than the rearward facing angle.

3. The apparatus of claim 1, wherein the abutment structure is a cantilevered arm, and wherein the contact force vector sufficient to cause relative movement along the sawtooth shape is also sufficient to cause a bending of the cantilevered arm.

4. The apparatus of claim 3, wherein abutment structure includes a projection at an end of the cantilevered arm, the abutment structure having a configuration that defines the sawtooth shape, and wherein a first pressing force applied to a first end of the selector button required to move the selector button in the forward direction is the same as a second pressing force applied to a second end of the selector button required to move the selector button in the rearward direction.

5. The apparatus of claim 3, wherein the sawtooth shape is defined at least by one of the abutment structure and the selector button.

6. The apparatus of claim 5, wherein the sawtooth shape is contacted by a contact point that follows the sawtooth shape when the selector button is moved but that the contact point does not include a complementary shape to the sawtooth shape.

7. The apparatus of claim 3, wherein the switch includes an arm, and wherein the selector button includes a main body and a platform that extends away from the main body, the main body including a coupling opening useful to receive the arm of the switch.

8. The apparatus of claim 3, wherein the front facing sides includes an angle of 30 degrees relative to an axis along which the selector button is actuated, and wherein the rearward facing sides include an angle of 49.5 degrees relative to the axis along which the selector button is actuated, and wherein the switch includes a neutral position.

9. An apparatus comprising:

a hand-held power tool structured having an housing and structured to provide driving torque to an operative end useful to impart work to a workpiece, the housing including an abutment structure useful to determine a direction of the driving torque;

a driving motor disposed internal to the housing of the hand-held power tool and useful to generate the torque to be provided to the operative end, the operative end structured to provide bi-directional torque;

a switch disposed within the housing having a forward and reverse position, the switch configured to control a direction of torque delivered from the driving motor to the operative end; and

a selector button interconnected with the switch and structured to engage the abutment structure, the selector button configured to translate along a button depressing axis, wherein the selector button and abutment structure form a plurality of ridges each defined between opposing walls where the plurality of ridges are separated by a plurality of valleys, the plurality of valleys representing the forward and reverse position of the switch, each of the plurality of ridges having asymmetrical shape such that a first of the opposing walls is at a different absolute angle to the button depressing axis than a second of the opposing walls.

10. The apparatus of claim 9, where a total force required to push the button in a first direction along the button depressing axis is the same as a total force required to push the button in a second direction opposite the first direction along the button depressing axis.

11. The apparatus of claim 9, wherein the abutment structure includes a cantilevered arm, and wherein the total force includes a force required to push the button in the first direction includes a force to place the cantilevered arm in an elastic bending mode.

12. The apparatus of claim 11, wherein the total force in the first direction includes a force to move the switch from the forward toward the reverse position as well as a force required for relative movement between the selector button and the abutment structure along one of the opposing walls, and wherein the total force in the second direction includes a force to move the switch from the reverse toward the forward position as well as a force required for relative movement between the selector button and the abutment structure along another of the opposing walls.

13. The apparatus of claim 9, wherein the asymmetrical shape is formed in the selector button, the abutment structure, or both.

14. The apparatus of claim 13, wherein the abutment structure is a cantilevered arm having a ridge formed at a lever distance from an anchor point of the cantilevered arm.

15. The apparatus of claim 14, wherein the abutment structure and portion of the selector button are formed of plastic, and wherein the plurality of valleys further represent a neutral position of the switch.

16. The apparatus of claim 15, wherein a total force required to move the selector button along the button depressing axis in either a first direction or an opposing second direction includes a force component from the switch and a force component owing to the asymmetrical shape, the asymmetrical shape forming a different contact force direction as a function of whether the selector button is pushed along the button depressing axis in either the first or second directions.

17. A method comprising:

depressing a selector button on a power tool in a first direction with a first force, the control selection button useful to place the power tool in a forward operating position and a reverse operating position;

as a result of the depressing the selector button on in the first direction, engaging a front facing side of a sawtooth shape defined between an actuation surface of the control selection button to generate a first force, the engaging the front facing side performed at a first acute angle relative to an axial motion of the selector button;

depressing the selector button on the power tool in a second direction opposite the first direction with a second force; and

as a result of the depressing the selector button on in the second direction, engaging a rearward facing side of the sawtooth shape to generate a second force, the engaging the rearward facing side performed at a second acute angle relative to an axial motion of the selector button, the second acute angle smaller than the first acute angle.

18. The method of claim 17, which further includes bending a cantilevered arm as a result of the depressing the selector button in the second direction.

19. The method of claim 18, which further includes resisting movement of the selector button via resistance force from a switch disposed in an interior of the power tool.

20. The method of claim 19, wherein the first force is the same as the second force, and wherein the control selection button is further useful to place the power tool in a neutral operating position.