Recirculation Valve and Hot Water Recirculation System Using the Same

• US 20200132311A1
• Filed: 10/23/2019
• Published: 04/30/2020
• Est. Priority Date: 10/25/2018
• Status: Active Grant

• Current Assignee: Kyungdong Navien Co., Ltd.
• Original Assignee: Kyungdong Navien Co., Ltd.
• Inventors: Son, Seung Kil, Hu, Chang Heoi, Kim, Soon Ki
• Granted Patent: US 11,149,870 B2
• Time in Patent Office: Days
• CPC Class Codes: E03B 7/045 diverting initially cold water in warm water supply
• CPC Class Codes: F16K 31/002 actuated by temperature variation thermo-electric F16K31/025
• CPC Class Codes: F24D 17/0078 Recirculation systems
• CPC Class Codes: F24D 19/1051 for domestic hot water
• CPC Class Codes: F24D 2220/0242 Multiple way valves
• CPC Class Codes: F24H 15/215 before heating
• CPC Class Codes: F24H 15/238 Flow rate
• CPC Class Codes: F24H 15/36 of burners

Abstract

A recirculation valve includes a housing including a hot water fluid passage which is used to allow the hot water to flow through, a cold water fluid passage to allow the cold water to flow through, and a recirculation fluid passage to allow the hot water in the hot water fluid passage to flow into the cold water fluid passage, a water pressure plate provided to close the recirculation fluid passage when the cold water or the hot water is used, and to open the recirculation fluid passage when the cold and hot waters are not used, and a bimetal plate configured to open the recirculation fluid passage as the bimetal plate is spaced apart from a recirculation opening and to close the recirculation fluid passage by making contact with the recirculation opening, and positioned downstream of the recirculation opening in a direction in which the hot water flows.

Claims

1. A recirculation valve comprising:

a housing including;

a hot water fluid passage communicating with a hot water supply pipe, which is used to supply hot water produced by heating source water to a demand place, to allow the hot water to flow through an inner portion of the hot water fluid passage;

a cold water fluid passage communicating with a cold water supply pipe to supply cold water serving as the source water to the demand place to allow the cold water to flow through an inner portion of the cold water fluid passage; and

a recirculation fluid passage communicating with the hot water fluid passage and the cold water fluid passage to allow the hot water in the hot water fluid passage to flow into the cold water fluid passage;

a water pressure plate provided to close or open the recirculation fluid passage, to close the recirculation fluid passage when the cold water or the hot water is used, and to open the recirculation fluid passage when the cold water and the hot water are not used; and

a bimetal plate provided to adjust a flow rate of hot water flowing through the recirculation fluid passage and to be deformed depending on a water temperature of the hot water such that a flow rate of hot water, which is able to flow through the recirculation fluid passage when a water temperature of the hot water is less than a reference temperature, is greater than a flow rate of hot water, which is able to flow through the recirculation fluid passage when the water temperature of the hot water is equal to or greater than the reference temperature,

wherein the flow rate of the hot water, which is able to flow through the recirculation fluid passage, is greater than zero when the water temperature of the hot water is equal to or greater than the reference temperature.

2. The recirculation valve of claim 1, wherein the flow rate of the hot water, which is able to flow through the recirculation fluid passage when the water temperature of the hot water is equal to or greater than the reference temperature, is less than a working flow rate which allows the heat to operate a heat source to produce the hot water by heating the source water.

3. The recirculation valve of claim 2, wherein the flow rate of the hot water, which is able to flow through the recirculation fluid passage, is equal to or less than 2 L per minute, when the water temperature of the hot water is equal to or greater than the reference temperature.

4. The recirculation valve of claim 1, wherein a bimetal case is disposed inside the recirculation fluid passage, and wherein the bimetal case includes a diaphragm disposed to cross the recirculation fluid passage and a recirculation opening formed in the diaphragm such that the hot water flows through the recirculation opening,

wherein a distance between the bimetal plate and the recirculation opening when the water temperature of the hot water is less than the reference temperature, is greater than a distance between the bimetal plate and the recirculation opening when the water temperature of the hot water is equal to or greater than the reference temperature, and

wherein the distance between the bimetal plate and the recirculation opening is greater than zero when the water temperature of the hot water is equal to or greater than the reference temperature.

5. The recirculation valve of claim 1, wherein a plurality of holes are formed through an area, which is adjacent to a rim of the bimetal plate, of the bimetal plate while being spaced apart from each other.

6. The recirculation valve of claim 1, wherein the bimetal plate is curved in a convex shape toward the hot water fluid passage from the cold water fluid passage, when the water temperature of the hot water is less than the reference temperature, and

wherein the bimetal plate is curved in a convex shape toward the cold water fluid passage from the hot water fluid passage when the water temperature of the hot water is greater than or equal to the reference temperature.

7. The recirculation valve of claim 1, further comprising:

an elastic member connecting the water pressure plate with an inner surface of the housing,

wherein the elastic member opens the recirculation fluid passage as the elastic member has a basic length, which is neither extended nor compressed to place the water pressure plate at a basic position, when the cold water and the hot water are not used and when the water temperature of the hot water is equal to or greater than the reference temperature,

wherein the elastic member closes the recirculation fluid passage by placing the water pressure plate at a point closer to the recirculation fluid passage than the basic position as the elastic member extends beyond the basic length due to pressure of the cold water, which pressurizes the water pressure plate when the cold water or the hot water is used, and places the water pressure plate at the basic position as the elastic member returns to have the basic length due to elastic force when the use of the cold water or the hot water is stopped, and

wherein the elastic member is compressed to have a length shorter than the basic length due to pressure of the hot water, which pressurizes the water pressure plate to place the water pressure plate at a point farther away from the recirculation fluid passage than the basic position of the water pressure when the water temperature of the hot temperature is less than the reference temperature, and returns to have the basic length due to elastic force to place the water pressure plate at the basic position, when the water temperature of the hot temperature becomes equal to or greater than the reference temperature, when the cold water and the hot water are not used.

8. The recirculation valve of claim 1, wherein the cold water fluid passage includes:

a cold water supply fluid passage to supply the cold water to an inner part of the housing and to discharge hot water, which is introduced along the recirculation fluid passage, to an outside of the housing for recirculation;

a cold water discharge fluid passage to discharge the cold water to the outside of the housing; and

a cold water intermediate fluid passage communicating with the cold water supply fluid passage, the cold water discharge fluid passage, and the recirculation fluid passage and receiving the water pressure plate in the cold water intermediate fluid passage,

wherein the water pressure plate includes;

a shaft extending in an extending direction of the cold water intermediate fluid passage, and supported by an inner surface of the housing, which defines the cold water intermediate fluid passage; and

a flange radially expanded from the shaft to linearly move in the extending direction of the cold water intermediate fluid passage as the flange is pressurized by the cold water or the hot water, and

wherein the cold water supply fluid passage and the cold water discharge fluid passage are spaced apart from each other in the extending direction of the cold water intermediate fluid passage and communicate with each other through the cold water intermediate fluid passage.

9. The recirculation valve of claim 8, wherein an outer surface of the flange is spaced apart from the inner surface of the housing to form a gap such that the hot water or the cold water is able to flow.

10. The recirculation valve of claim 1, wherein a bimetal case is disposed inside the recirculation fluid passage, and wherein the bimetal case includes a diaphragm disposed to cross the recirculation fluid passage and a recirculation opening formed in the diaphragm such that the hot water flows through the recirculation opening, and

wherein the water pressure plate further include a packing formed of a material having elasticity, at an area, which makes contact with the recirculation opening, of the water pressure plate.

11. A hot water recirculation system comprising:

a heat source to produce hot water by heating cold water or returning water which serve as introduced source water;

a hot water supply pipe connected with the heat source to supply the hot water to a demand place;

a cold water supply pipe connected with a cold water source to supply the cold water to the demand place;

a recirculation valve connected with the hot water supply pipe and the cold water supply pipe and including a recirculation fluid passage to form the returning water by transferring the hot water, which is received from the hot water supply pipe, to the cold water supply pipe; and

a recirculation pipe connecting with the cold water source and the heat source, and including a pump connected with the cold water supply pipe to forcibly transfer the cold water from the cold water source to the heat source or to forcibly transfer returning water, which is received in the cold water supply pipe through the recirculation fluid passage, to the heat source,

wherein the recirculation valve includes;

a housing including;

a hot water fluid passage connected with the hot water supply pipe to allow the hot water to flow;

a cold water fluid passage connected with the cold water supply pipe to allow the cold water to flow; and

a recirculation fluid passage communicating with the hot water fluid passage and the cold water fluid passage to allow the hot water flowing along the hot water fluid passage to flow into the cold water fluid passage;

a water pressure plate provided in the cold water fluid passage to close the recirculation fluid passage when the cold water or the hot water is used, and to open the recirculation fluid passage when the cold water are the hot water are not used; and

a bimetal plate provided in the recirculation fluid passage, and deformed depending on the water temperature of the hot water flowing through the hot water fluid passage to adjust a flow rate of the hot water flowing along the recirculation fluid passage, and

wherein the bimetal plate completely does not close the recirculation fluid passage.

12. A recirculation valve comprising:

a housing including;

a hot water fluid passage communicating with a hot water supply pipe, which is used to supply hot water produced by heating source water, to allow the hot water to flow through an inner portion of the hot water fluid passage;

a cold water fluid passage communicating with a cold water supply pipe, which is used to supply cold water serving as the source water to allow the cold water to flow through an inner portion of the cold water fluid passage; and

a recirculation fluid passage communicating with the hot water fluid passage and the cold water fluid passage to allow the hot water in the hot water fluid passage to flow into the cold water fluid passage;

a water pressure plate provided to close or open the recirculation fluid passage, to close the recirculation fluid passage when the cold water or the hot water is used, and to open the recirculation fluid passage when the cold water and the hot water are not used; and

a bimetal plate configured to open the recirculation fluid passage as the bimetal plate is spaced apart from a recirculation opening, which is a section of the recirculation fluid passage, when a water temperature of the hot water is less than the reference temperature and to close the recirculation fluid passage by making contact with the recirculation opening when the water temperature of the hot temperature is equal to or greater than the reference temperature, and positioned downstream of the recirculation opening in a direction in which the hot water flows along the recirculation fluid passage.

13. The recirculation valve of claim 12, wherein a bimetal case is disposed inside the recirculation fluid passage, and wherein the bimetal case includes a diaphragm disposed to cross the recirculation fluid passage and the recirculation opening formed in the diaphragm such that the hot water flows through the recirculation opening, and

wherein the bimetal plate is positioned adjacent to a side surface, which faces the cold water fluid passage, of the bimetal case.

14. The recirculation valve of claim 13, further comprising:

an O-ring formed of a material having elasticity and disposed while surrounding the recirculation opening to make contact with the bimetal plate when the bimetal plate closes the recirculation fluid passage.

15. The recirculation valve of claim 12, wherein a plurality of holes are formed through an area, which is adjacent to a rim of the bimetal plate, of the bimetal plate while being spaced apart from each other.

16. The recirculation valve of claim 12, wherein an inner case is disposed inside the recirculation fluid passage, and wherein the inner case includes an inner diaphragm disposed to cross the recirculation fluid passage and an inner opening allowing the hot water to flow through the inner opening, and

wherein the water pressure plate is separated from the inner opening to open the inner opening when the hot water is recirculated, and makes contact with the inner opening to close the inner opening when the cold water or the hot water is used.

17. The recirculation valve of claim 16, wherein the water pressure plate includes a packing formed of a material having elasticity, at an area, which makes contact with the inner opening, of the water pressure plate.

18. The recirculation valve of claim 12, further comprising:

an elastic member connecting the water pressure plate with an inner surface of the housing,

wherein the elastic member has a basic length, which is neither extended nor compressed to place the water pressure plate at a basic position, when the cold water and the hot water are not used and when the water temperature of the hot water is equal to or greater than the reference temperature,

wherein the elastic member closes the recirculation fluid passage by placing the water pressure plate at a point closer to the recirculation fluid passage than the basic position as the elastic member extends beyond the basic length due to pressure of the cold water, which pressurizes the water pressure plate, when the cold water or the hot water is used, and places the water pressure plate at the basic position as the elastic member returns to have the basic length due to elastic force when the use of the cold water or the hot water is stopped, and

wherein the elastic member is compressed to have a length shorter than the basic length due to pressure of the hot water, which pressurizes the water pressure plate to place the water pressure plate at a point farther away from the recirculation fluid passage than the basic position of the water pressure plate when the water temperature of the hot temperature is less than the reference temperature, and returns to have the basic length due to elastic force to place the water pressure plate at the basic position, when the water temperature of the hot temperature is equal to or greater than the reference temperature, when the cold water and the hot water are not used.

19. The recirculation valve of claim 13, wherein an inner case is disposed inside the recirculation fluid passage, and wherein the inner case includes an inner diaphragm disposed to cross the recirculation fluid passage and an inner opening allowing the hot water to flow through the inner opening,

wherein the water pressure plate is separated from the inner opening to open the inner opening when the hot water is recirculated, and makes contact with the inner opening to close the inner opening when the cold water or the hot water is used,

wherein the bimetal case and the inner case are placed at opposite points while interposing the bimetal plate between the bimetal case and the inner case, and

wherein the bimetal case is disposed to be closer to the hot water fluid passage than the inner case.

20. The recirculation valve of claim 12, wherein the cold water fluid passage includes:

a cold water supply fluid passage to supply the cold water to an inner part of the housing and to discharge hot water, which is introduced along the recirculation fluid passage, to an outside of the housing for recirculation;

a cold water discharge fluid passage to discharge the cold water to the outside of the housing; and

a cold water intermediate fluid passage communicating with the cold water supply fluid passage, the cold water discharge fluid passage, and the recirculation fluid passage and receiving the water pressure plate in the cold water intermediate fluid passage,

wherein the water pressure plate includes;

a shaft extending in an extending direction of the cold water intermediate fluid passage, and supported by an inner surface of the housing, which defines the cold water intermediate fluid passage; and

a flange radially expanded from the shaft to linearly move in the extending direction of the cold water intermediate fluid passage as the flange is pressurized by the cold water or the hot water, and

wherein the cold water supply fluid passage and the cold water discharge fluid passage are spaced apart from each other in the extending direction of the cold water intermediate fluid passage and communicate with each other through the cold water intermediate fluid passage.

21. The recirculation valve of claim 20, wherein an outer surface of the flange is spaced apart from the inner surface of the housing to form a gap such that the hot water or the cold water is able to flow.

22. The recirculation valve of claim 12, wherein the bimetal plate opens the recirculation fluid passage as the bimetal plate is curved in a convex shape in a direction in which the hot water flows along the recirculation fluid passage, when the water temperature of the hot temperature is less than the reference temperature, and

wherein the bimetal plate closes the recirculation fluid passage as the bimetal plate is curved in a convex shape in a direction opposite to the direction in which the hot water flows along the recirculation fluid passage, when the water temperature of the hot temperature is equal to or greater than the reference temperature.