IMAGE FORMING APPARATUS

• US 20200133170A1
• Filed: 10/22/2019
• Published: 04/30/2020
• Est. Priority Date: 10/30/2018
• Status: Active Grant

• Current Assignee: Canon Kabushiki Kaisha (Canon Inc.)
• Original Assignee: Canon Kabushiki Kaisha (Canon Inc.)
• Inventors: Iwasawa, Yusaku
• Granted Patent: US 10,845,735 B2
• Time in Patent Office: Days
• CPC Class Codes: G03G 15/0216 by bringing a charging member into contact with the member to be charged, e.g. roller, brush chargers
• CPC Class Codes: G03G 15/161 with means for handling the intermediate support, e.g. heating, cleaning, coating with a transfer agent
• CPC Class Codes: G03G 15/1615 relating to the driving mechanism for the intermediate support, e.g. gears, couplings, belt tensioning
• CPC Class Codes: G03G 21/0035 using a brush; Details of cleaning brushes, e.g. fibre density G03G21/0064 takes precedence; magnetic brushes G03G21/0047
• CPC Class Codes: G03G 21/0047 using electrostatic or magnetic means; Details thereof, e.g. magnetic pole arrangement of magnetic devices G03G21/0064 takes precedence
• CPC Class Codes: G03G 2215/1623 Transfer belt
• CPC Class Codes: G03G 2215/1661 of transfer belt

Abstract

An image forming apparatus includes an intermediate transfer member that contacts an image bearing member to form a primary transfer portion, contacts a secondary transfer member to form a secondary transfer portion, and contacts a charging member that can receive a voltage from a charging power source, to form a charging portion. A toner image borne on the image bearing member is primarily transferred to the intermediate transfer member and secondarily transferred to a transfer material. If toner remains on the intermediate transfer member, the charging member electrically charges the remaining toner. If driving of the intermediate transfer member causes toner to drop onto the intermediate transfer member from the charging member, The timing at which to start image formation is controlled to prevent the dropped toner from moving to a transfer material conveyed to the secondary transfer portion.

Claims

1. An image forming apparatus comprising:

an image bearing member;

an intermediate transfer member having an endless shape and configured to contact the image bearing member to form a primary transfer portion, and to primarily transfer a toner image borne on the image bearing member to the intermediate transfer member, wherein a drive force is configured to move the intermediate transfer member;

a secondary transfer member configured to contact the intermediate transfer member to form a secondary transfer portion, and to secondarily transfer the toner image from the intermediate transfer member through the secondary transfer portion to a transfer material;

a charging member provided, with respect to a movement direction of the intermediate transfer member, at an upstream side of the primary transfer portion and at a downstream side of the secondary transfer portion, and configured to contact the intermediate transfer member to form a charging portion;

a charging power source; and

a control unit configured to control timing at which to start image formation,

wherein, in a case where toner remains on the intermediate transfer member after the toner image passes through the secondary transfer portion, the charging member receives a voltage from the charging power source and electrically charges, at the charging portion, the toner remain on the intermediate transfer member, and

wherein, in a case where starting the driving of the intermediate transfer member causes toner to drop onto the intermediate transfer member from the charging member at the charging portion, the control unit controls the timing at which to start image formation to prevent the toner, drop onto the intermediate transfer member, from moving from the intermediate transfer member to a transfer material conveyed to the secondary transfer portion.

2. The image forming apparatus according to claim 1, wherein, when driving of the intermediate transfer member is started, the charging power source applies, to the charging member, a voltage of a polarity opposite to a normal charging polarity of toner.

3. The image forming apparatus according to claim 1, further comprising a contact member configured to separate from contact with the intermediate transfer member and to contact the intermediate transfer member to urge the intermediate transfer member to the image bearing member to form the primary transfer portion,

wherein, in a case where physical vibration from the contact member contacting the intermediate transfer member causes toner to drop onto the intermediate transfer member from the charging member at the charging portion, the control unit controls the timing at which to start the image formation to prevent the toner, drop onto the intermediate transfer member, from moving from the intermediate transfer member to a transfer material conveyed to the secondary transfer portion.

4. The image forming apparatus according to claim 3, wherein, when the contact member contacts the intermediate transfer member, the charging power source applies, to the charging member, a voltage of a polarity opposite to a normal charging polarity of toner.

5. The image forming apparatus according to claim 1, wherein, in a case where the control unit determines that a position of toner dropped onto the intermediate transfer member from the charging member and a position of a region on the intermediate transfer member corresponding to the transfer material overlap each other, the control unit changes the timing at which to start image formation.

6. The image forming apparatus according to claim 1, wherein, in a case where (i) image formation is continuously performed on a first transfer material and a second transfer material following the first transfer material, and (ii) the control unit determines that a position of toner dropped onto the intermediate transfer member from the charging member and a position of a second region on the intermediate transfer member corresponding to the second transfer material overlap each other, the control unit controls the timing at which to start the image formation to widen an interval between a first region on the intermediate transfer member corresponding to the first transfer material and the second region.

7. The image forming apparatus according to claim 1, wherein, in a case where toner, dropped onto the intermediate transfer member from the charging member at the charging portion, moves in conjunction with movement of the intermediate transfer member and remains on the intermediate transfer member after the dropped toner passes through the charging portion at which a voltage of a polarity opposite to a normal charging polarity of toner has been applied from the charging power source to the charging member, the control unit controls the timing at which to start the image formation to prevent the toner, drop onto the intermediate transfer member, from moving from the intermediate transfer member to a transfer material conveyed to the secondary transfer portion.

8. The image forming apparatus according to claim 1, further comprising a transfer power source configured to apply a voltage to the secondary transfer member,

wherein, in which a toner image is secondarily transferred from the intermediate transfer member to a transfer material at the secondary transfer portion, the control unit applies a voltage of a polarity opposite to a normal charging polarity of toner from the transfer power source to the secondary transfer member, and

wherein, in a state in which toner, dropped onto the intermediate transfer member from the charging member at the charging portion, passes through the secondary transfer portion, the control unit applies a voltage of a polarity identical to a normal charging polarity of toner from the transfer power source to the secondary transfer member.

9. The image forming apparatus according to claim 1, wherein, by applying a voltage of a polarity identical to a normal charging polarity of toner from the charging power source to the charging member, the control unit performs an ejection operation for electrostatically moving toner adhering to the charging member from the charging member to the intermediate transfer member.

10. The image forming apparatus according to claim 9, wherein the control unit calculates an average printing ratio of images which are formed on a plurality of transfer materials, and controls the timing at which to start the image formation based on an integrated value obtained by incrementing a count set based on the average printing ratio for every page for a transfer material of the plurality of transfer materials.

11. The image forming apparatus according to claim 10, wherein, after performing the ejection operation, the control unit decrements the count by a predetermined value from the obtained integrated value.

12. The image forming apparatus according to claim 10, wherein, in a case where the control unit determines that the integrated value exceeds a predetermined threshold value and determines that a position of toner dropped onto the intermediate transfer member from the charging member and a position of a region on the intermediate transfer member corresponding to the transfer material of the plurality of transfer materials overlap each other, the control unit changes the timing at which to start the image formation.

13. The image forming apparatus according to claim 10, wherein, in a case where the control unit determines that the integrated value does not exceed a predetermined threshold value, the control unit does not change the timing at which to start the image formation.

14. The image forming apparatus according to claim 9, wherein, in a case where the control unit determines that the ejection operation has not been performed during a post rotation operation of a just previous job for image formation and determines that a position of toner having dropped off from the charging member to the intermediate transfer member and a position of a region on the intermediate transfer member corresponding to the transfer material overlap each other, the control unit changes the timing at which to start the image formation.

15. The image forming apparatus according to claim 1, wherein the charging member is a brush member.

16. The image forming apparatus according to claim 1, further comprising a conductive member configured to electrically charge toner having passed through the charging portion,

wherein the conductive member is located, with respect to the movement direction of the intermediate transfer member, at a downstream side of the charging portion and at the upstream side of the primary transfer portion.

17. The image forming apparatus according to claim 1, further comprising a recovery unit configured to contact the image bearing member and to recover toner remaining on the image bearing member after the remaining toner passes through the primary transfer portion,

wherein toner electrically charged by the charging member moves in conjunction with movement of the intermediate transfer member and is recovered by the recovery unit after electrostatically moving from the intermediate transfer member to the image bearing member at the primary transfer portion.

18. The image forming apparatus according to claim 1, further comprising a recovery unit configured to contact the intermediate transfer member and to electrostatically recover, from the intermediate transfer member, toner electrically charged by the charging member at the charging portion.

19. A method for an image forming apparatus having an image bearing member, an intermediate transfer member having an endless shape, wherein a drive force is configured to move the intermediate transfer member to contact the image bearing member to form a primary transfer portion, a secondary transfer member configured to contact the intermediate transfer member to form a secondary transfer portion, a charging member provided, with respect to a movement direction of the intermediate transfer member, at an upstream side of the primary transfer portion and at a downstream side of the secondary transfer portion and configured to contact the intermediate transfer member to form a charging portion, and a charging power source, the method comprising:

primarily transferring a toner image borne on the image bearing member to the intermediate transfer member;

secondarily transferring the toner image from the intermediate transfer member through the secondary transfer portion to a transfer material; and

controlling timing at which to start age formation,

wherein, in a case where toner remains on the intermediate transfer member after the toner image passes through the secondary transfer portion, the charging member receives a voltage from the charging power source and electrically charges, at the charging portion, the toner remain on the intermediate transfer member, and

wherein, in a case where starting the driving of the intermediate transfer member causes toner to drop onto the intermediate transfer member from the charging member at the charging portion, controlling the timing includes controlling the timing at which to start image formation to prevent the toner, drop onto the intermediate transfer member, from moving from the intermediate transfer member to a transfer material conveyed to the secondary transfer portion.