SYSTEMS AND METHODS FOR CONFIGURING AN ADDITIVE MANUFACTURING DEVICE

• US 20200133234A1
• Filed: 10/23/2019
• Published: 04/30/2020
• Est. Priority Date: 10/24/2018
• Status: Abandoned Application

• Current Assignee: Avana Technologies, Inc.
• Original Assignee: Avana Technologies, Inc.
• Inventors: Theirl, Daniel Adam
• Application Number:
  US16/661,713
• Publication Number:
  US 20200133234A1
• Time in Patent Office: Days
• CPC Class Codes: B33Y 50/02 for controlling or regulating additive manufacturing processes
• CPC Class Codes: G05B 19/4099 Surface or curve machining, making 3D objects, e.g. desktop manufacturing
• CPC Class Codes: G05B 19/4155 characterised by programme execution, i.e. part programme or machine function execution, e.g. selection of a programme
• CPC Class Codes: G05B 2219/49007 Making, forming 3-D object, model, surface
• CPC Class Codes: G06F 3/1204 resulting in reduced user or operator actions, e.g. presetting, automatic actions, using hardware token storing data
• CPC Class Codes: G06F 3/122 with regard to computing resources, e.g. memory, CPU
• CPC Class Codes: G06F 3/1267 Job repository, e.g. non-scheduled jobs, delay printing
• CPC Class Codes: G06F 3/1272 Digital storefront, e.g. e-ordering, web2print, submitting a job from a remote submission screen
• CPC Class Codes: G06F 3/1287 via internet
• CPC Class Codes: G06F 3/1288 in client-server-printer device configuration

Abstract

This disclosure provides systems and methods for simplifying additive manufacturing. A user can interact with a simple user interface on a smartphone or other computing device to quickly and easily print a 3D object. In some implementations, a user may use an application executing on the computing device to select an object from a catalog of available objects. The user can be provided with a simple interface, such as a single button, for causing a 3D printer to print the selected object. In some implementations, the systems and methods of this disclosure can create a file having a preconfigured file format specific to the user'"'"'s 3D printer, based on the object that the user selects to be printed. The preconfigured file can be automatically sent to the user'"'"'s 3D printer and the 3D printer can automatically print the object according to the preconfigured file.

Claims

1. A system for manufacturing a three-dimensional (3D) object, comprising:

a server intermediary to a 3D printer and a user computing device, the server configured to;

receive a plurality of raw data sets each corresponding to a respective 3D object;

store a set of configuration parameters for a 3D printer, the set of configuration parameters corresponding to settings of the 3D printer;

transform each raw data set of the plurality of raw data sets into a respective data file having a predetermined file format selected based on the set of configuration parameters for the 3D printer, wherein each data file comprises information corresponding to images of a plurality of layers of the respective 3D object and printer instructions for manufacturing the respective 3D object using the 3D printer;

receive, from the user computing device, a request to build a selected one of the 3D objects; and

transmit, to the 3D printer responsive to the request, the data file corresponding to the selected 3D object to cause the 3D printer to manufacture the selected 3D object based on the printer instructions included in the corresponding data file.

2. The system of claim 1, wherein the server is further configured to:

select a layer thickness for each raw data set of the plurality of raw data sets, based on the set of configuration parameters for the 3D printer; and

generate the images of the plurality of layers of each respective 3D object based on the selected layer thickness.

3. The system of claim 1, wherein the set of configuration parameters for the 3D printer includes static data comprising at least one of a printer bed temperature, a printer bed size, a printer height, or a number of possible cartridges for the 3D printer.

4. The system of claim 3, wherein the set of configuration parameters for the 3D printer further includes dynamic data comprising at least one of a volume of ink remaining in one or more cartridges, a type of ink in the one or more cartridges, a number of cartridges, or a real time temperature of a heatbed of the 3D printer.

5. The system of claim 1, wherein the server is further configured to:

generate, for at least one of the 3D objects, support material instructions corresponding to material to be included in negative space of the 3D object; and

generate the respective data file for the at least one 3D object to include the support material instructions.

6. The system of claim 1, wherein the server is further configured to generate each data file to include at least one of data rights management information and encryption information compatible with the predetermined file format.

7. The system of claim 1, wherein the server is further configured to:

provide a 3D printing application for installation on the user computing device, the 3D printing application configured to cause the user computing device to display a user interface comprising a catalog of the plurality of 3D objects; and

receive, from the user computing device, the request to build the selected one of the 3D objects responsive to a user interaction with the user interface displayed on the user computing device.

8. The system of claim 1, wherein the server is further configured to:

receive, from the user computing device, a second request to build a second selected 3D object;

determine an error condition that prohibits the 3D printer from manufacturing the second selected 3D object, based on the second request and the set of configuration parameters for the 3D printer; and

transmit, responsive to determining the error condition, information to the user computing device to cause the user computing device to display an indication of the error condition.

9. The system of claim 1, wherein the 3D printer is a first 3D printer, and wherein the server is further configured to:

store a second set of configuration parameters for a second 3D printer, the second set of configuration parameters corresponding to settings of the second 3D printer; and

transform each raw data set of the plurality of raw data sets into a respective second data file having a second predetermined file format selected based on the second set of configuration parameters for the second 3D printer, wherein each second data file comprises information corresponding to images of a plurality of layers of the respective 3D object and printer instructions for manufacturing the respective 3D object using the second 3D printer.

10. The method of claim 9, wherein the user computing device is a first user computing device, and wherein the server is further configured to:

receive, from a second user computing device, a second request to build a second selected one of the 3D objects; and

transmit, to the second 3D printer responsive to the second request, the second data file corresponding to the second selected 3D object to cause the second 3D printer to manufacture the second selected 3D object based on the printer instructions included in the corresponding second data file.

11. A method of manufacturing a three-dimensional (3D) object, comprising:

receiving, by a server, a plurality of raw data sets each corresponding to a respective 3D object;

storing, by the server, a set of configuration parameters for a 3D printer, the set of configuration parameters corresponding to settings of the 3D printer;

transforming, by the server, each raw data set of the plurality of raw data sets into a respective data file having a predetermined file format selected based on the set of configuration parameters for the 3D printer, wherein each data file comprises information corresponding to images of a plurality of layers of the respective 3D object and printer instructions for manufacturing the respective 3D object using the 3D printer;

receiving, by the server from a user computing device, a request to build a selected one of the 3D objects; and

transmitting, by the server to the 3D printer responsive to the request, the data file corresponding to the selected 3D object to cause the 3D printer to manufacture the selected 3D object based on the printer instructions included in the corresponding data file.

12. The method of claim 11, further comprising:

selecting, by the server, a layer thickness for each raw data set of the plurality of raw data sets, based on the set of configuration parameters for the 3D printer; and

generating, by the server, the images of the plurality of layers of each respective 3D object based on the selected layer thickness.

13. The method of claim 11, wherein the set of configuration parameters for the 3D printer includes static data comprising at least one of a printer bed temperature, a printer bed size, a printer height, or a number of possible cartridges for the 3D printer.

14. The method of claim 13, wherein the set of configuration parameters for the 3D printer further includes dynamic data comprising at least one of a volume of ink remaining in one or more cartridges, a type of ink in the one or more cartridges, a number of cartridges, or a real time temperature of a heatbed of the 3D printer.

15. The method of claim 11, further comprising:

generating, by the server for at least one of the 3D objects, support material instructions corresponding to material to be included in negative space of the 3D object; and

generating, by the server, the respective data file for the at least one 3D object to include the support material instructions.

16. The method of claim 11, further comprising generating, by the server, each data file to include at least one of data rights management information and encryption information compatible with the predetermined file format.

17. The method of claim 11, further comprising:

providing a 3D printing application for installation on the user computing device, the 3D printing application configured to cause the user computing device to display a user interface comprising a catalog of the plurality of 3D objects; and

receiving, by the server from the user computing device, the request to build the selected one of the 3D objects responsive to a user interaction with the user interface displayed on the user computing device.

18. The method of claim 11, further comprising:

receiving, by the server from the user computing device, a second request to build a second selected 3D object;

determining, by the server, an error condition that prohibits the 3D printer from manufacturing the second selected 3D object, based on the second request and the set of configuration parameters for the 3D printer; and

responsive to determining the error condition, transmitting information by the server to the user computing device to cause the user computing device to display an indication of the error condition.

19. The method of claim 11, wherein the 3D printer is a first 3D printer, the method further comprising:

storing, by the server, a second set of configuration parameters for a second 3D printer, the second set of configuration parameters corresponding to settings of the second 3D printer; and

transforming, by the server, each raw data set of the plurality of raw data sets into a respective second data file having a second predetermined file format selected based on the second set of configuration parameters for the second 3D printer, wherein each second data file comprises information corresponding to images of a plurality of layers of the respective 3D object and printer instructions for manufacturing the respective 3D object using the second 3D printer.

20. The method of claim 19, wherein the user computing device is a first user computing device, the method further comprising:

receiving, by the server from a second user computing device, a second request to build a second selected one of the 3D objects; and

transmitting, by the server to the second 3D printer responsive to the second request, the second data file corresponding to the second selected 3D object to cause the second 3D printer to manufacture the second selected 3D object based on the printer instructions included in the corresponding second data file.