FLEXIBLE DRIVE SHAFT FOR GREETING CARDS AND THE LIKE

• US 20200135058A1
• Filed: 12/23/2019
• Published: 04/30/2020
• Est. Priority Date: 01/04/2017
• Status: Active Grant

• Current Assignee: Hallmark Cards Incorporated
• Original Assignee: Hallmark Cards Incorporated
• Inventors: Bowen, Douglas M., Covey, Robert A., Wallen, Thomas A., Pavlu, JR., Robert R.
• Granted Patent: US 11,004,361 B2
• Time in Patent Office: Days
• CPC Class Codes: B42D 15/042 Foldable cards or sheets B42D15/045 and B42D15/08 take precedence
• CPC Class Codes: F16C 1/12 Arrangements for transmitting movement to or from the flexible member
• CPC Class Codes: G09F 1/04 Folded cards
• CPC Class Codes: G09F 1/06 to be erected in three dimensions G09F1/08 takes precedence
• CPC Class Codes: G09F 19/02 incorporating moving display members

Abstract

A greeting card having mechanically actuated moving portions is provided. The greeting card may include a panel having one or more folds, one or more flexible drive shafts coupled to the panel and having a flipping or moving portion, and a decorative portion coupled to at least one of the panel and the flipping or moving portion. Each flexible drive shaft may be coupled to the panel such that a portion is positioned on a first side of the fold and a portion is positioned on a second side of the fold. When the greeting card is opened, a moment arm is created in the flexible drive shaft which causes the flipping or moving portion to move from a first position to a second position. The decorative portion may move in response to the flipping or moving portion moving from the first position to the second position.

Claims

1. A foldable article comprising:

a first subpanel and a second subpanel, each of the first subpanel and the second subpanel includes a folding edge, each folding edge is positioned adjacent to the other such that the first subpanel and the second subpanel are configured to pivot about the folding edge relative to one another; and

a flexible drive shaft having first, second, and third segments, wherein the first segment is fixed at a first angle to the second segment, wherein the third segment is fixed at a second angle to the second segment and the third segment is opposite the first segment, wherein the first segment is positioned on the first subpanel side of the fold line, and wherein the second segment and the third segment are positioned on the second subpanel side of the fold line.

2. The foldable article of claim 1, wherein the first angle is larger than the second angle.

3. The foldable article of claim 1, wherein the second segment is coupled to the second subpanel in a flexed state such that the second segment extends from the first segment to the third segment in an arcuate shape.

4. The foldable article of claim 3, wherein the arcuate shape approaches the fold line in a tangential manner.

5. The foldable article of claim 1, wherein the flexible drive shaft is comprised of spring steel wire.

6. The foldable article of claim 1 further comprising one or more openings formed in the second subpanel and the flexible drive shaft extending through the one or more openings in the second subpanel.

7. The foldable article of claim 1 further comprising a flexible drive shaft retaining panel, the flexible drive shaft retaining panel being affixed to the first subpanel and configured to couple a portion of the flexible drive shaft to the first subpanel.

8. The foldable article of claim 7, wherein the flexible drive shaft retaining panel includes at least two openings through which the flexible drive shaft is threaded.

9. The foldable article of claim 1 further comprising a decorative portion coupled to the third segment.

10. The foldable article of claim 1, wherein the first subpanel and the second subpanel are configured to pivot about the folding edge relative to one another between a closed configuration and an open configuration, wherein each of the first subpanel and the second subpanel include an inner surface and an outer surface, wherein each inner surface faces the other when the first subpanel and the second subpanel are in the closed configuration.

11. The foldable article of claim 10, wherein when the first subpanel and the second subpanel are in the open configuration each inner surface lies in a common plane.

12. The foldable article of claim 1 further comprising a window opening formed in the first subpanel or the second subpanel.

13. A foldable article comprising:

a first subpanel and a second subpanel, each of the first subpanel and the second subpanel includes a folding edge, each folding edge is positioned adjacent to the other such that the first subpanel and the second subpanel are configured to pivot about the folding edge relative to one another; and

a drive shaft comprised of a flexible material, the drive shaft having a first segment fixed at an angle to a second segment and a driven portion fixed at an angle to the second segment opposite the first segment, the first segment coupled to the first subpanel, at least one of the second segment or the driven portion coupled to the second subpanel,

wherein the drive shaft transfers mechanical motion from the first segment to the driven portion in response to relative movement between the first subpanel and the second subpanel.

14. The foldable article of claim 13, further comprising:

a retaining panel coupled to the first subpanel, the retaining panel having a first opening and a second opening, wherein the first segment is threaded through the first opening and the second opening.

15. The foldable article of claim 13, wherein the first segment is fixed perpendicular to the second segment.

16. The foldable article of claim 13 further comprising at least one tab formed in the second subpanel and configured to couple the second segment to the second subpanel in a flexed position.

17. The foldable article of claim 13 further comprising a decorative portion coupled to the driven portion of the drive shaft.

18. The foldable article of claim 17, wherein the decorative portion moves from a first position to a second position in response to mechanical motion of the driven portion.

19. The foldable article of claim 13, wherein the first subpanel and the second subpanel are integral portions of a unitary panel, wherein the folding edge of the first subpanel is joined to the folding edge of the second subpanel at a fold extending through the unitary panel.

20. The foldable article of claim 19, wherein the first subpanel and the second subpanel are configured to pivot relative to one another about the fold extending through the unitary panel.