DIRECT CURRENT HYBRID CIRCUIT BREAKER WITH REVERSE BIASED VOLTAGE SOURCE

• US 20200135420A1
• Filed: 10/24/2019
• Published: 04/30/2020
• Est. Priority Date: 10/24/2018
• Status: Active Grant

• Current Assignee: Florida State University Research Foundation, Inc. (State University System of Florida)
• Original Assignee: Florida State University Research Foundation, Inc. (State University System of Florida)
• Inventors: Steurer, Michael, Peng, Fang
• Granted Patent: US 11,424,093 B2
• Time in Patent Office: Days
• CPC Class Codes: H01H 2009/544 the static switching means being an insulated gate bipolar transistor, e.g. IGBT, Darlington configuration of FET and bipolar transistor
• CPC Class Codes: H01H 2009/546 the static switching means being triggered by the voltage over the mechanical switch contacts
• CPC Class Codes: H01H 3/0213 Combined operation of electric switch and variable impedance, e.g. resistor, capacitor H01H9/061 takes precedence
• CPC Class Codes: H01H 33/596 for interrupting dc
• CPC Class Codes: H01H 9/541 Contacts shunted by semiconductor devices
• CPC Class Codes: H02H 3/023 by short-circuiting
• CPC Class Codes: H02H 3/087 for dc applications
• CPC Class Codes: H03K 17/08144 in thyristor switches
• CPC Class Codes: H03K 2017/515 Mechanical switches; Electronic switches controlling mechanical switches, e.g. relais

Abstract

Within a direct current hybrid circuit breaker (DC HCB), a commutation unit (CU) is provided in a semiconductor switch path in series with a semiconductor switch to facilitate opening the DC HCB. The semiconductor switch path is connected in parallel with a mechanical switch path that includes a mechanical switch. The CU is a controlled voltage source which applies a reverse biased voltage on the semiconductor switch path. The CU causes the current through the mechanical switch to ramp down while the current through the semiconductor switch ramps up to a supply current. The CU maintains the current through the mechanical switch to remain at a zero vale by compensating for the voltage drop across the semiconductor switch and the self-inductance of the semiconductor switch path. The mechanical switch can open without current and against no recovery voltage.

Claims

1. A direct current (DC) hybrid circuit breaker (HCB), comprising:

an input;

an output;

a mechanical switch path comprising a mechanical switch, wherein the mechanical switch path is coupled between the input and the output;

a semiconductor switch path comprising a semiconductor switch connected in series with a commutation unit configured to supply a reverse biased voltage source on the semiconductor switch path, wherein the semiconductor switch path is coupled between the input and the output in parallel to the mechanical switch path.

2. The DC HCB of claim 1, further comprising:

a surge arrestor path comprising a surge arrestor, wherein the surge arrestor path is coupled between the input and the output in parallel to the mechanical switch path and the semiconductor switch path or the surge arrestor path is coupled in parallel across the semiconductor switch.

3. The DC HCB of claim 2, wherein the surge arrestor is configured to absorb residual fault currents in the DC HBC upon the mechanical switch and the semiconductor switch being opened.

4. The DC HCB of claim 2, further comprising:

a second surge arrestor coupled in parallel across the semiconductor switch, the commutation unit, or both the semiconductor switch and the commutation unit.

5. The DC HCB of claim 4, wherein the second surge arrestor is coupled in parallel across the commutation unit, further comprising:

a third surge arrestor coupled in parallel across the semiconductor switch.

6. The DC HCB of claim 4, wherein the second surge arrestor is included in the semiconductor switch path.

7. The DC HCB of claim 4, wherein the surge arrestor is configured to protect the commutation unit from an over-voltage condition.

8. The DC HCB of claim 4, wherein the surge arrestor or the second surge arrestor is a varistor, metal oxide varistor, thyristor, or any other voltage clamping circuit.

9. The DC HCB of claim 1, wherein the commutation unit comprises:

a capacitor;

an input of the commutation unit, where the input of the commutation unit is coupled to a negative terminal of the capacitor;

an output of the commutation unit;

a first switch, where a first side of the first switch is coupled to a positive terminal of the capacitor;

a second switch, where a first side of the second switch is coupled to a second side of the first switch and is coupled to the output of the commutation unit, and where a second side of the second switch is coupled to the input of the commutation unit and the negative terminal of the capacitor.

10. The DC HCB of claim 1, wherein the commutation unit comprises:

a capacitor;

an input of the commutation unit;

an output of the commutation unit;

a first switch, where a first side of the first switch is coupled to a positive terminal of the capacitor;

a second switch, where a first side of the second switch is coupled to a second side of the first switch and the output of the commutation unit, and where a second side of the second switch is coupled to a negative terminal of the capacitor;

a third switch, where a first side of the third switch is coupled to the positive terminal of the capacitor and the first side of the first switch;

a fourth switch, where a first side of the fourth switch is coupled to a second side of the third switch and the input of the commutation unit, and where a second side of the fourth switch is coupled to the negative terminal of the capacitor and the second side of the second switch.

11. The DC HCB of claim 1, wherein the commutation unit comprises a transformer and an inverter connected in parallel with a capacitor.

12. The DC HCB of claim 1, wherein the commutation unit comprises:

a capacitor;

an input of the commutation unit;

an output of the commutation unit;

a first switch, where a first side of the first switch is coupled to a positive terminal of the capacitor.

13. The DC HCB of claim 12, wherein the input of the commutation unit is coupled to a negative terminal of the capacitor and a second side of the first switch is coupled to the output of the commutation unit.

14. The DC HCB of claim 12, wherein the second side of the first switch is coupled to a first side of a first winding of the transformer, a second side of the first winding of the transformer is coupled to a negative terminal of the capacitor, the output of the commutation unit is coupled to the first side of a second winding of the transformer, and the input of the commutation unit is coupled to the second side of the second winding of the transformer.

15. A method of operating a direct current (DC) hybrid circuit breaker (HCB), the method comprising:

detecting an over-current condition in a switch current across a closed mechanical switch in a mechanical switch path of the DC HCB;

in response to detecting the over-current condition, closing a semiconductor switch and providing a reverse biased commutation voltage by a commutation unit, wherein the semiconductor switch and the commutation unit are connected in series across a semiconductor switch path of the DC HCB and the semiconductor switch path is coupled in parallel to the mechanical switch path; and

detecting that the switch current reaches a zero-current condition and responsively opening the mechanical switch.

16. The method of operating the DC HCB of claim 15, further comprising:

maintaining the zero-current condition in the switch current for a predetermined period of time.

17. The method of operating the DC HCB of claim 16, further comprising:

after the predetermined period of time, opening the semiconductor switch and turning off the commutation unit.

18. The method of operating the DC HCB of claim 16, wherein the commutation unit comprises a capacitor, a first switch, and a second switch, wherein the first switch is coupled between a positive terminal of the capacitor and a positive terminal of the commutation unit, the second switch is coupled between the positive terminal of the commutation unit and a negative terminal of the commutation unit, and a negative terminal of the capacitor is coupled to the negative terminal of the commutation unit.

19. The method of operating the DC HCB of claim 18, wherein providing a reverse biased commutation voltage by the commutation unit comprises closing the first switch and opening the second switch.

20. The method of operating the DC HCB of claim 19, wherein maintaining the zero-current condition in the switch current comprises repeatedly toggling the first switch and the second switch to maintain the switch current between an upper limit current and a lower limit current.