FREE POSITIONING CHARGING PAD

• US 20200136436A1
• Filed: 10/18/2019
• Published: 04/30/2020
• Est. Priority Date: 02/23/2018
• Status: Active Grant

• Current Assignee: Aira, Inc.
• Original Assignee: Juic Inc.
• Inventors: Goodchild, Eric, Slatnick, Jake
• Granted Patent: US 11,728,688 B2
• Time in Patent Office: Days
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02J 50/402 the two or more transmitting or the two or more receiving devices being integrated in the same unit, e.g. power mats with several coils or antennas with several sub-antennas
• CPC Class Codes: H02J 50/80 involving the exchange of data, concerning supply or distribution of electric power, between transmitting devices and receiving devices
• CPC Class Codes: H02J 50/90 involving detection or optimisation of position, e.g. alignment
• CPC Class Codes: H02J 7/0045 concerning the insertion or the connection of the batteries
• CPC Class Codes: H05K 1/144 Stacked arrangements of planar printed circuit boards
• CPC Class Codes: H05K 1/181 associated with surface mounted components

Abstract

Systems, methods and apparatus for wireless charging are disclosed. An apparatus has a wireless charging apparatus has a battery charging power source coupled to a charging circuit, a plurality of charging cells configured to provide a charging surface, and a controller. The controller may be configured to provide a pulse to the charging circuit, detect a frequency of oscillation of the charging circuit responsive to the pulse or a rate of decay of the oscillation of the charging circuit, and determine that a chargeable device has been placed in proximity to a coil of the charging circuit based on changes in a characteristic of the charging circuit. The pulse may have a duration that is less than half the period of a nominal resonant frequency of the charging circuit.

Claims

1. A charging device, comprising:

a first printed circuit board;

a first plurality of charging cells provided on a metal layer of the first printed circuit board;

a second printed circuit board; and

a second plurality of charging cells provided on a metal layer of second printed circuit board,

wherein the first printed circuit board and the second printed circuit board are mechanically or adhesively bonded to provide a charging surface,

wherein each charging cell in the first plurality of charging cells and the second plurality of charging cells is energized independently of the other charging cells provided in the charging device.

2. The charging device of claim 1, wherein each of the first printed circuit board and the second printed circuit board has a top metal layer and a bottom metal layer and wherein the first plurality of charging cells is provided on the top metal layer of the first printed circuit board and the second plurality of charging cells is provided on the top metal layer of the second printed circuit board.

3. The charging device of claim 2, further comprising:

a third plurality of charging cells provided on the bottom metal layer of the first printed circuit board; and

a fourth plurality of charging cells provided on the bottom metal layer of the second printed circuit board.

4. The charging device of claim 3, wherein current flow through each charging cell in the first plurality of charging cells, the second plurality of charging cells, the third plurality of charging cells and the fourth plurality of charging cells is defined by a wireless charging standard.

5. The charging device of claim 4, wherein the wireless charging standard comprises a Qi standard.

6. The charging device of claim 3, wherein each charging cell in the first plurality of charging cells, the second plurality of charging cells, the third plurality of charging cells and the fourth plurality of charging cells comprises a coil surrounding a portion of a power transfer area associated with the charging surface.

7. The charging device of claim 2, wherein the first printed circuit board and the second printed circuit board are mechanically or adhesively bonded such that the bottom metal layer of the first printed circuit board is adjacent to the top metal layer of the second printed circuit board.

8. The charging device of claim 2, wherein the charging surface corresponds to the top metal layer of the first printed circuit board.

9. The charging device of claim 2, further comprising:

one or more interconnects provided between the bottom metal layer of the first printed circuit board and the top metal layer of the second printed circuit board, wherein at least one interconnect does not penetrate the top metal layer of the first printed circuit board.

10. The charging device of claim 2, further comprising:

one or more interconnects provided between the bottom metal layer of the first printed circuit board and the top metal layer of the second printed circuit board, wherein at least one interconnect does not penetrate the bottom metal layer of the second printed circuit board.

11. The charging device of claim 1, further comprising:

a set of switches operable to selectively couple at least one charging cell in the charging device to a power source; and

a controller configured to select the at least one charging cell based on an orientation or location of the device to be charged with respect to the charging surface.

12. The charging device of claim 11, further comprising:

a detection circuit coupled to charging cells on at least one layer of at least one printed circuit board, the detection circuit being configured to detect differences in capacitance associated with two or more charging cells,

wherein the controller is further configured to select the at least one charging cell based on the differences in capacitance.

13. The charging device of claim 12, wherein the controller is further configured to:

select polarity and level of a current provided to the at least one charging cell based on the differences in capacitance.

14. The charging device of claim 13, wherein the controller is further configured to:

determine a change in the differences in capacitance associated with the two or more charging cells; and

modify the polarity or the level of the current provided to the at least one charging cell based on the change in differences in capacitance.

15. The charging device of claim 12, wherein the controller is further configured to:

determine orientation or location of the device to be charged based on the differences in capacitance.

16. The charging device of claim 11, wherein the controller is further configured to:

periodically search for the device to be charged by determining capacitance measured at each charging cell in a sequence of charging cells,

wherein the sequence of charging cells is generated pseudorandomly between consecutive searches.

17. The charging device of claim 1, wherein each of the first printed circuit board and the second printed circuit board comprises a flexible printed circuit board.

18. The charging device of claim 1, wherein each of the first printed circuit board and the second printed circuit board comprises a non-planar printed circuit board.

19. The charging device of claim 1, further comprising:

a battery charging power source coupled to a charging circuit; and

a controller configured to;

provide a pulse to the charging circuit, wherein the pulse has a duration that is less than half a period of a nominal resonant frequency of the charging circuit and is configured to cause an oscillation of the charging circuit;

detect a rate of decay of the oscillation of the charging circuit or a frequency of the oscillation of the charging circuit; and

determine that a chargeable device has been placed in proximity to a coil of the charging circuit based on changes in a characteristic of the charging circuit.