STATOR OF ROTATING ELECTRIC APPARATUS

• US 20200136457A1
• Filed: 04/19/2017
• Published: 04/30/2020
• Est. Priority Date: 04/19/2017
• Status: Active Grant

• Current Assignee: LG Magna E-Powertrain Co. Ltd. (LG Corporation)
• Original Assignee: LG Electronics, Inc. (LG Corporation)
• Inventors: LEE, Hyunggun, KIM, Minjung
• Granted Patent: US 11,183,897 B2
• Time in Patent Office: Days
• CPC Class Codes: H02K 1/16 Stator cores with slots for windings
• CPC Class Codes: H02K 15/0068 Connecting winding sections; Forming leads; Connecting leads to terminals
• CPC Class Codes: H02K 3/12 arranged in slots
• CPC Class Codes: H02K 3/28 Layout of windings or of connections between windings windings for pole-changing H02K17/06, H02K17/14, H02K19/12, H02K19/32
• CPC Class Codes: H02K 3/48 in slots
• CPC Class Codes: H02K 3/50 Fastening of winding heads, equalising connectors, or connections thereto

Abstract

A stator of a rotating electric apparatus is disclosed. The stator includes a stator core that defines a plurality of slots that are located a circumference of the stator core. The stator further includes a stator coil that includes a plurality of conductors electrically connected, located in the plurality of slots, and configured to conduct electricity. The stator coil includes a plurality of phase coils that are each connected to a phase of a power source. A first conductor of the stator coil is connected to a power line and is located in an nth layer that is an outermost layer of one of the plurality of slots. An Nth conductor of the stator coil is connected to a neutral line and is located in an n−1th layer that is located nearer to a center of the stator than the nth layer.

Claims

1. A stator of a rotating electric apparatus, the stator comprising:

a stator core that defines a plurality of slots that are located a circumference of the stator core; and

a stator coil that includes a plurality of conductors that are electrically connected, that are located in the plurality of slots, and that is configured to conduct electricity,

wherein the stator coil comprises a plurality of phase coils that are each connected to a phase of a power source,

wherein a first conductor of the stator coil is connected to a power line and is located in an n^th layer that is an outermost layer of one of the plurality of slots,

wherein an N^th conductor of the stator coil is connected to a neutral line and is located in an n−

1^th layer that is located nearer to a center of the stator than the n^th layer, and

wherein ends of the conductors that are located inside each slot of the plurality of slots are welded together.

2. The stator of claim 1, wherein each conductor of the plurality of phase coils is configured in a two-line integral form.

3. The stator of claim 1, wherein each phase coil of the plurality of phase coils comprises a first partial phase coil and a second partial phase coil connected to each other in parallel.

4. The stator of claim 3, wherein the first partial phase coil and the second partial phase coil are spaced apart from each other by one slot pitch along the circumference of the stator core.

5. The stator of claim 3, wherein a conductor, connected to the power line, of each of the first partial phase coil and the second partial phase coil includes (i) a horizontal bent section that is bent along a radial direction of the stator core, and (ii) a vertical bent section that is bent from the horizontal bent section and that extends in an axial direction.

6. The stator of claim 5, wherein the vertical bent section is located closer to a center of the stator core than an outer edge of the stator core and is oriented along the radial direction of the stator core.

7. The stator of claim 5, wherein:

each phase coil of the plurality of phase coils comprises a first phase coil, a second phase coil, and a third phase coil,

the neutral line is located at an inner side of the vertical bent section along the radial direction of the stator core,

the neutral line includes (i) three conductor contact portions that contact respective conductors of the plurality of phase coils and (ii) two connecting portions that each connect to one of two conductor contact portions that are adjacent to each other, and

the connecting portions protrude externally from the conductor contact portions along the radial direction of the stator core.

8. The stator of claim 1, wherein the first conductor and the N^th conductor of each phase coil of the plurality of phase coils are connected to the neutral line and are spaced apart from each other by six slot pitches.

9. The stator of claim 1, wherein welded portions of the neutral line and the conductors are coated with an insulating material.

10. The stator of claim 1, wherein each of the plurality of phase coils comprises a plurality of segment conductors that each include:

a first insertion portion and a second insertion portion that are located in the plurality of slots and that are spaced apart from each other by six slot pitches;

a connecting portion that electrically connects a first end of the first insertion portion to a first end of the second insertion portion; and

two extension portions extending from second ends of a respective one of the first and second insertion portions by a length corresponding to three slot pitches.

11. The stator of claim 1, wherein:

each of the plurality of phase coils comprises a plurality of unit patterns spaced apart from one another along the circumference of the stator core and connected in series,

the plurality of unit patterns comprises the first conductor to an m^th conductor that are spaced apart by six slot pitches and connected in series,

the first conductor of a first unit pattern of the plurality of unit patterns is connected to the power line,

the first conductor of each of a second unit pattern to a last unit pattern of the plurality of unit patterns is connected to the m^th conductor, which is a last conductor of a preceding unit pattern, and

the last m^th conductor of the last unit pattern of the plurality of unit patterns is connected to the neutral line.

12. The stator of claim 11, wherein:

the plurality of slots includes eight respective layers along the radial direction of the stator core, and

each of the plurality of unit patterns includes the first conductor and second to sixteenth conductors.

13. The stator of claim 12, wherein, for each of the plurality of unit patterns:

the first conductor is located on an eighth layer in any one of the plurality of slots,

a second conductor is located on an eighth layer in a slot spaced apart from the first conductor in a first direction,

a third conductor is located on a seventh layer in the first conductor,

a fourth conductor is located on a fourth layer in the second conductor,

a fifth conductor is located on a third layer in the first conductor,

a sixth conductor is located on a sixth layer in a slot spaced apart from the fifth conductor in a second direction opposite to the first direction,

a seventh conductor is located on a fifth layer in a slot spaced apart from the sixth conductor in the second direction,

an eighth conductor is located on a second layer in the sixth conductor,

a ninth conductor is located on a first layer in the seventh conductor,

a tenth conductor is located on a first layer in the eighth conductor,

an eleventh conductor is located on a second layer in the first conductor,

a twelfth conductor is located on a fifth layer in the sixth conductor,

a thirteenth conductor is located on a sixth layer in the first conductor,

a fourteenth conductor is located on a third layer in the second conductor,

a fifteenth conductor is located on a fourth layer in a slot spaced apart from the fourteenth conductor in the first direction, and

a sixteenth conductor is located on a seventh layer in the second conductor.

14. The stator of claim 13, wherein the plurality of unit patterns is spaced apart from each another by twelve slot pitches in the first direction.

15. The stator of claim 13, comprising:

48 slots in the plurality of slots; and

4 unit patterns in the plurality of unit patterns.