System and Method for Balancing Current of Converter Phases

• US 20200136514A1
• Filed: 10/30/2018
• Published: 04/30/2020
• Est. Priority Date: 10/30/2018
• Status: Active Grant

• Current Assignee: Lear Corporation
• Original Assignee: Lear Corporation
• Inventors: Masich, Antonio Leon, Llorente, Ruben Molina
• Granted Patent: US 11,190,101 B2
• Time in Patent Office: Days
• CPC Class Codes: H02M 1/0009 Devices or circuits for detecting current in a converter
• CPC Class Codes: H02M 1/08 Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
• CPC Class Codes: H02M 3/157 with digital control
• CPC Class Codes: H02M 3/1584 with a plurality of power processing stages connected in parallel
• CPC Class Codes: H02M 3/1586 switched with a phase shift, i.e. interleaved

Abstract

Systems and methods for balancing phase currents of the phases of a multiphase converter include alternately connecting the phases during respective intervals to an input current and sampling, at a node of the multiphase converter that is common to the phases, the input current provided to the phases to obtain respective input current samples for the phases. While the input current samples are unequal, the intervals are adjusted to minimize inequality of the input current samples and thereby balance the phase currents.

Claims

1. A method for balancing phase currents of a plurality of phases of a multiphase converter, the method comprising:

alternately connecting the phases during respective intervals to an input current;

generating trigger signals at successive time instants respectively for the phases, wherein the trigger signals are synchronous in that the trigger signals are generated at a same time following the connection of the phases to the input current;

sampling, at the time instants in response to the trigger signals, at a node of the multiphase converter that is common to the phases, the input current provided to the phases to obtain respective input current samples for the phases; and

while the input current samples are unequal, adjusting the intervals based only on differences between the input current samples to minimize inequality of the input current samples.

4. The method of claim 1 wherein:

the node of the multiphase converter that is common to the phases is connected to a DC-link capacitor of the multiphase converter.

5. The method of claim 1 wherein:

adjusting the intervals includes increasing the interval for a phase having an input current sample lower than an average of the input current samples to increase the input current provided to the phase; and

adjusting the intervals includes decreasing the interval for a phase having an input current sample greater than the average of the input current samples to decrease the input current provided to the phase.

6. The method of claim 1 wherein:

each phase includes an inductor, the inductors of the phases have a same inductor value and tolerance.

7. The method of claim 1 wherein:

the intervals initially are the same.

21. The method of claim 1 wherein:

each time instant at which a corresponding trigger signal is generated occurs after M cycles of the phases have been alternately connected to the input current, wherein M is an integer greater than one.

2-3. -3. (canceled)

8. A system for balancing phase currents of a plurality of phases of a multiphase converter, the system comprising:

a controller configured to alternately connect the phases during respective intervals to an input current from a power source and to generate trigger signals at successive time instants respectively for the phases, wherein the trigger signals are synchronous in that the trigger signals are generated at a same time following the connection of the phases to the input current;

a current sensor configured to sample, at the time instants in response to the trigger signals, at a node of the multiphase converter that is common to the phases, the input current provided to the phases to obtain respective input current samples for the phases, wherein the current sensor includes a current shunt connected in series between the power source and the node; and

wherein the controller is further configured to adjust the intervals based only on differences between the input current samples to minimize inequality of the input current samples.

11. The system of claim 8 wherein:

the node of the multiphase converter that is common to the phases is connected to a DC-link capacitor of the multiphase converter.

12. The system of claim 8 wherein:

the controller is further configured to adjust the intervals includes increasing the interval for a phase having an input current sample lower than an average of the input current samples to increase the input current provided to the phase; and

the controller is further configured to adjust the intervals includes decreasing the interval for a phase having an input current sample greater than the average of the input current samples to decrease the input current provided to the phase.

13. The system of claim 8 wherein:

each phase includes an inductor, the inductors of the phases have a same inductor value and tolerance.

14. The system of claim 8 wherein:

the intervals initially are the same.

22. The system of claim 8 wherein:

each time instant at which a corresponding trigger signal is generated occurs after M cycles of the phases have been alternately connected to the input current, wherein M is an integer greater than one.

9-10. -10. (canceled)

15. A converter for converting DC voltage levels, comprising:

a plurality of phases connected in parallel to a common node;

a power source configured to provide an input current to the common node;

a controller configured to alternately connect the phases during respective intervals to the input current at the common node and to generate trigger signals at successive time instants respectively for the phases, wherein the trigger signals are synchronous in that the trigger signals are generated at a same time following the connection of the phases to the input current;

a current sensor having a current shunt connected in series between the power source and the common node, the current sensor configured to sample, at the time instants in response to the trigger signals, the input current provided to the phases to obtain respective input current samples for the phases; and

the controller is further configured to adjust the intervals based only on differences between the input current samples to minimize inequality of the input current samples.

18. The converter of claim 15 further comprising:

a DC-link capacitor connected to the common node.

19. The converter of claim 15 wherein:

the controller is further configured to adjust the intervals includes increasing the interval for a phase having an input current sample lower than an average of the input current samples to increase the input current provided to the phase; and

the controller is further configured to adjust the intervals includes decreasing the interval for a phase having an input current sample greater than the average of the input current samples to decrease the input current provided to the phase.

20. The converter of claim 15 wherein:

each phase includes an inductor, the inductors of the phases have a same inductor value and tolerance.

23. The converter of claim 15 wherein:

each time instant at which a corresponding trigger signal is generated occurs after M cycles of the phases have been alternately connected to the input current, wherein M is an integer greater than one.

16-17. -17. (canceled)