Process of spraying a polyether-based polyurethane foam
First Claim
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1. A METHOD OF COATING A SOLID SURFACE WITH A STABLE RIGID POLYETHER-BASED SOLVENT-BLOWN POLYURETHANE FOAM WHICH COMPRISES SPRAYING:
- (A) A POLYOXYALKYLENE ADDITION PRODUCT OF A POLYHYDRIC ALCOHOL HAVING FROM 2-6 HYDROXYL GROUPS INCLUSIVE, HAVING A MOLECULAR WEIGHT BETWEEN ABOUT 270 AND 1200 AND AN EQUIVALENT WEIGHT BETWEEN ABOUT 90 AND 300;
(B) A TETRA (HYDROXYALKYL) ALKYLENE DIAMINE HAVING A MOLECULAR WEIGHT BETWEEN ABOUT 220 AND 400 AND AN EQUIVALENT WEIGHT BETWEEN ABOUT 55 AND 100;
(C) AN ORGANIC POLYISOCYANATE;
(D) A WETTING AGENT;
(E) A BLOWING SOLVENT;
AND (F) A CATALYST SELECTED FROM THE GROUP CONSISTING OF TRIETHYLENE DIAMINE, DIBUTYLTIN DIACETATE, DIBUTYLTIN DILAURATE, DIBUTYLTIN DI-2-ETHYLHEXOATE, STANNOUS OCTOATE, STANNOUS OLEATE, AND MIXTURES OF THE FOREGOING;
AND IMPINGING THE SPRAY, SAID SPRAY CONTAINING A MAXIMUM OF 0.5% BY WEIGHT OF ADDED WATER, AS AN INTIMATE MIXTURE UPON A COMMON SOLID SURFACE WHEREBY SUBSTANTIALLY IMMEDIATE FOAMING AND ADHERENCE OF FOAM IS EFFECTED ON SAID COMMON SURFACE, THE FOLLOWING FURTHER CONDITIONS BEING MAINTAINED;
(G) THE OVER-ALL NCO/OH EQUIVALENT RATIO BEING BETWEEN ABOUT 0.8/1 AND 1.2/1;
(H) THE RATIO OF RESPECTIVE EQUIVALENTS OF SAID TETRA(HYDROXYALKYL)ALKYLENE DIAMINE TO SAID POLYOXYALKYLENE ADDITION PRODUCT OF A POLYHYDRIC ALCOHOL BEING BETWEEN ABOUT 0.75/1 AND 6/1;
(I) THE AVERAGE EQUIVALENT WEIGHT OF SAID POLYOXYALKYLENE ADDITION PRODUCT OF A POLYHYDRIC ALCOHOL AND SAID TETRA(HYDROXYALKYL)ALKYLENE DIAMINE COMBINED BEING BETWEEN ABOUT 80 AND 130;
AND (J) THE SEPARATION OF SAID TETRA(HYDROXYALKYL)ALKYLENE DIAMINE AND SAID ORGANIC POLYISOCYANATE UNTIL COMMENCEMENT OF SPRAYING.
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1 Claim
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1. A METHOD OF COATING A SOLID SURFACE WITH A STABLE RIGID POLYETHER-BASED SOLVENT-BLOWN POLYURETHANE FOAM WHICH COMPRISES SPRAYING:
- (A) A POLYOXYALKYLENE ADDITION PRODUCT OF A POLYHYDRIC ALCOHOL HAVING FROM 2-6 HYDROXYL GROUPS INCLUSIVE, HAVING A MOLECULAR WEIGHT BETWEEN ABOUT 270 AND 1200 AND AN EQUIVALENT WEIGHT BETWEEN ABOUT 90 AND 300;
(B) A TETRA (HYDROXYALKYL) ALKYLENE DIAMINE HAVING A MOLECULAR WEIGHT BETWEEN ABOUT 220 AND 400 AND AN EQUIVALENT WEIGHT BETWEEN ABOUT 55 AND 100;
(C) AN ORGANIC POLYISOCYANATE;
(D) A WETTING AGENT;
(E) A BLOWING SOLVENT;
AND (F) A CATALYST SELECTED FROM THE GROUP CONSISTING OF TRIETHYLENE DIAMINE, DIBUTYLTIN DIACETATE, DIBUTYLTIN DILAURATE, DIBUTYLTIN DI-2-ETHYLHEXOATE, STANNOUS OCTOATE, STANNOUS OLEATE, AND MIXTURES OF THE FOREGOING;
AND IMPINGING THE SPRAY, SAID SPRAY CONTAINING A MAXIMUM OF 0.5% BY WEIGHT OF ADDED WATER, AS AN INTIMATE MIXTURE UPON A COMMON SOLID SURFACE WHEREBY SUBSTANTIALLY IMMEDIATE FOAMING AND ADHERENCE OF FOAM IS EFFECTED ON SAID COMMON SURFACE, THE FOLLOWING FURTHER CONDITIONS BEING MAINTAINED;
(G) THE OVER-ALL NCO/OH EQUIVALENT RATIO BEING BETWEEN ABOUT 0.8/1 AND 1.2/1;
(H) THE RATIO OF RESPECTIVE EQUIVALENTS OF SAID TETRA(HYDROXYALKYL)ALKYLENE DIAMINE TO SAID POLYOXYALKYLENE ADDITION PRODUCT OF A POLYHYDRIC ALCOHOL BEING BETWEEN ABOUT 0.75/1 AND 6/1;
(I) THE AVERAGE EQUIVALENT WEIGHT OF SAID POLYOXYALKYLENE ADDITION PRODUCT OF A POLYHYDRIC ALCOHOL AND SAID TETRA(HYDROXYALKYL)ALKYLENE DIAMINE COMBINED BEING BETWEEN ABOUT 80 AND 130;
AND (J) THE SEPARATION OF SAID TETRA(HYDROXYALKYL)ALKYLENE DIAMINE AND SAID ORGANIC POLYISOCYANATE UNTIL COMMENCEMENT OF SPRAYING.
- (A) A POLYOXYALKYLENE ADDITION PRODUCT OF A POLYHYDRIC ALCOHOL HAVING FROM 2-6 HYDROXYL GROUPS INCLUSIVE, HAVING A MOLECULAR WEIGHT BETWEEN ABOUT 270 AND 1200 AND AN EQUIVALENT WEIGHT BETWEEN ABOUT 90 AND 300;
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