Method and apparatus for testing windings or the like

• US 3,932,811 A
• Filed: 02/22/1972
• Issued: 01/13/1976
• Est. Priority Date: 02/22/1972
• Status: Expired due to Term

• Current Assignee: Avtron Manufacturing, Inc.
• Original Assignee: Avtron Manufacturing, Inc.
• Inventors: Branch, Robert L.
• Primary Examiner(s): Smith, Alfred E.
• Assistant Examiner(s): Karlsen, Ernest F.
• Application Number:
  US05/228,184
• Time in Patent Office: 1,421 Days
• Field of Search: 324/158 MG, 324/55, 324/158 SY, 324/83 A, 29/593, 29/596, 318/490, 322/99
• US Class Current: 324/754.29
• CPC Class Codes: G01R 31/34 Testing dynamo-electric machines
• CPC Class Codes: G01R 31/346 Testing of armature or field windings
• CPC Class Codes: Y10T 29/49009 Dynamoelectric machine

Abstract

Apparatus and method for testing windings, as for determining proper winding connections, by sensing the magnetic fields produced at the windings when energized by a time varying signal. Output signals are produced in dependence upon the polarity or direction of the magnetic fields. These signals are compared with a clock signal synchronized to the energizing signal to obtain an indication as to the phase relationship of the magnetic fields.

Claims

1. A method of testing motor stator windings prior to final motor assembly for proper winding connections of at least first and second windings to obtain a given motor direction and comprising the steps of applying alternating voltage to said windings to respectively produce first and second magnetic fields, electrically sensing each of said magnetic fields and electrically determining whether each field has a first phase relationship or a second phase relationship with respect to said alternating voltage and independently of the relative magnitudes of said fields and said alternating voltage, and providing an output indication of whether the winding connections are proper or not dependent upon said phase relationships.

2. Apparatus for testing first and second windings of an electrical motor to determine if the windings have been properly assembled for a given motor direction and comprising means for applying a time varying energizing signal to said windings to produce varying magnetic fields at said windings, means for electrically determining the phase relationship of said magnetic fields independently of the relative magnitudes of said magnetic fields, and indicator means for providing an output representation of whether said windings have been properly assembled to obtain said given motor direction dependent upon said magnetic field phase relationship.

3. Apparatus as set forth in claim 2, wherein said phase relationship determining means includes magnetic field sensing means for sensing each said magnetic field and developing an output signal exhibiting a characteristic representative of the polarity or direction of the sensed magnetic field.

4. Apparatus as set forth in claim 2, wherein said indicator means includes at least one lamp adapted for energization to provide a visual indication dependent upon said magnetic field phase relationship.

5. Apparatus as set forth in claim 2, wherein said indicator means includes first and second winding condition indicating means for respectively providing indications of accept and reject conditions in dependence upon said magnetic field relationship.

6. Apparatus as set forth in claim 2, wherein said phase relationship determining means includes means for determining whether said magnetic fields are respectively in phase or out of phase.

7. Apparatus as set forth in claim 6, wherein said indicator means includes first and second condition indicating means for respectively indicating first and second conditions of said windings and logic circuit means interposed between said determining means and said indicator means for controlling energization of said first and second condition indicating means in dependence upon whether said fields are in phase out of phase.

10. Apparatus as set forth in claim 2 including test change over circuit means having first and second conditions for respectively controlling application of a said time varying signal to one of said windings and then to the other of said windings, said phase determining means including first phase determining circuit means operable during said first condition for determining whether the magnetic field produced at said first winding exhibits a first or second phase relationship with respect to said energizing signal and second phase determining circuit means operable during said second condition for determining whether the magnetic field produced at said second winding exhibits a first or second phase relationship with respect to said energizing signal.

8. Apparatus for testing first and second windings of an electrical motor to determine if the windings have been properly assembled for a given motor direction and comprising means for applying a time varying energizing signal to said windings to produce varying magnetic fields at said windings, means for electrically determining the phase relationship of said magnetic fields, indicator means for providing an output representation of whether said windings have been properly assembled to obtain said given motor direction dependent upon said magnetic field phase relationship, said indicator means includes first and second condition indicating means for respectively indicating first and second conditions of said windings and logic circuit means interposed between said determining means and said indicator means for controlling energization of said first and second condition indicating means in dependence upon whether said fields are in phase or out of phase, and programmable switching means interposed between said logic means and said indicator means so that either one of said condition indicator means may be selected to be energized for either one of said phase conditions.

9. Apparatus as set forth in claim 8, wherein said first and second condition indicating means includes a winding accept lamp and a winding reject lamp for respectively indicating accept and reject winding conditions, said programmable switching means being actuatable for associating either one of said lamps with either an in phase condition or an out of phase condition of said windings.

11. Apparatus for testing a winding and comprising:

means for applying a time varying energizing signal to said winding to produce a varying magnetic field; and

means for electrically determining whether said magnetic field is in phase or out of phase with said energizing signal and including means for developing a control signal having a fixed phase relationship to said magnetic field, circuit means for providing a reference signal synchronized to said energizing signal, and phase comparator circuit means for electrically determining the phase relationship between said reference signal and said control signal independently of the relative magnitudes of said reference signal and said control signal.

12. Apparatus as set forth in claim 11 including indicator means for providing an indication of said phase relationship determination.

13. Apparatus as set forth in claim 12, wherein said indicator means includes light means for providing a visual indication of said determination.

14. Apparatus for testing first and second windings for electrically determining the relative phase relationship of the magnetic fields produced at said respective windings when said windings are energized by application of voltage thereto, and comprising means for applying energizing voltage to said first and second windings to respectively produce first and second magnetic fields, first and second magnetic field sensing means positioned to respectively sense said first and second magnetic fields and provide first and second output signals respectively representative of the phases of said first and second magnetic fields, and circuit means for providing an output indication representative of the relative phase relationship of said first and second fields in dependence upon the phase relationship of said first and second output signals and independent of the relative magnitudes of said first and second output signals.

15. Apparatus as set forth in claim 14, wherein each said first and second magnetic field sensing means includes coil means to be positioned within one of said magnetic fields so as to provide an output signal in accordance therewith.

16. Apparatus as set forth in claim 14, wherein said circuit means includes comparator means for comparing said first and second output signals to determine the relative phase relationship of the magnetic fields represented thereby.

17. A method of electrically testing a winding for determining the magnetic field phase relationship thereof with respect to an applied magnetic field producing signal and comprising the steps of:

applying a time varying current input signal to a said winding so as to produce a varying magnetic field,

developing an output signal from said magnetic field so that said output signal varies in magnitude and direction with that of said field,

developing first and second phase displaced signals with said first signal being substantially in phase with said output signal and said second signal being substantially 180°

out of phase with said output signal,

developing a third signal substantially in phase with said input signal; and

comparing the phase relationship of said first and second signals with said third signal for providing an output indication of the phase relationship between said input signal and said output signal in dependence upon said comparison.

18. A method as set forth in claim 17, wherein said step of applying said input signal comprises applying an alternating current signal of a relatively constant frequency from an alternating current voltage source to said winding so that the magnetic field produced thereby alternately collapses and expands in dependence upon said frequency and that said output signal varies as said field varies.

19. A method as set forth in claim 18, wherein said step of developing said third signal comprises developing a said third signal synchronized with that of said voltage source.

20. A method of electrically determining the relative phase relationship of variable magnetic fields produced at first and second windings and comprising the steps of:

applying a time varying test signal to said first and second windings to produce first and second varying magnetic fields;

developing first and second output signals from said respective magnetic fields so that said output signals respectively vary in magnitude and direction with said first and second magnetic fields;

for each of said first and second output signals, developing first and second pairs of control signals with each pair being displaced in phase by substantially 180°

with one of said control signals of each pair having a given phase relationship to the associated output signal,

providing a third signal having a known phase relationship with respect to said test signal; and

comparing said first and second pairs of control signals with said third signal for providing an output indication of the phase relationship of said first and second magnetic fields in dependence upon said comparison.

21. A method as set forth in claim 20, wherein said step of applying a time varying test signal comprises applying current signals from an alternating current voltage source and wherein said third signal is in synchronism with said voltage source.