Grain loss monitor

• US 3,935,866 A
• Filed: 12/23/1974
• Issued: 02/03/1976
• Est. Priority Date: 12/23/1974
• Status: Expired due to Term

• Current Assignee: Deutz-Allis Corporation
• Original Assignee: Allis-Chalmers Energy Incorporated (Archer Ltd.)
• Inventors: Northup, Edwin M., Shaver, J. Lyle, Moore, David L.
• Primary Examiner(s): Chamblee, Hugh R.
• Application Number:
  US05/536,030
• Time in Patent Office: 407 Days
• Field of Search: 130/24, 130/27 R, 130/30 R, 56/DIG. 15, 56/10.2
• US Class Current: 460/4
• CPC Class Codes: A01D 41/1273 for measuring grain loss
• CPC Class Codes: Y10S 56/15 Condition responsive

Abstract

A grain loss monitor for a combine harvester derives a grain loss rate signal in accordance with the number of grains impinging on a transducer and a ground speed signal proportional to the ground speed of the combine and divides the former by the latter to derive an analog of grain loss per unit area which is independent of time. The preferred embodiment includes a one-shot multivibrator which is triggered to its unstable state to generate a fixed width pulse each time a grain kernel strikes the transducer, a tachometer coupled to the combine wheels and a period timed integrator triggered by tachometer pulses for deriving a unidirectional ground speed voltage inversely proportional to frequency of the tachometer pulses, a pulse frequency modulation chopper circuit turned on and off by the fixed width one-shot pulses and having its peak voltage controlled by the unidirectional ground speed signal for accomplishing division of grain loss rate by combine ground speed, and an averaging circuit for determining the average voltage of the chopper output pulses as an analog of grain loss per unit area.

Claims

1. A grain loss per unit area monitor for a variable speed combine adapted to harvest a crop and recover grain therefrom comprising, in combination,

means including an electrical transducer adapted to be positioned in the flow path of grain in said combine for generating a grain flow rate signal which is a function of the number of grains of said crop impinging on said transducer,

means for deriving a ground speed signal which is a function of the ground speed of said combine, and

means for deriving a signal which is the analog of said grain flow rate signal divided by said ground speed signal, whereby said analog signal is indicative of grain loss per unit area and is independent of time.

2. A grain loss per unit area monitor in accordance with claim 1 wherein said grain flow rate signal comprises a succession of pulses whose frequency is a function of the number of said grains impinging on said transducer and said analog signal deriving means includes a pulse frequency modulation circuit which is modulated by said grain flow rate signal pulses.

3. A grain loss per unit area monitor in accordance with claim 2 wherein said ground speed signal deriving means generates a unidirectional signal which is inversely proportional to the ground speed of said combine and said frequency modulation circuit includes multiplier means for multiplying said unidirectional signal and said grain flow rate signal to derive said analog of said grain flow rate signal divided by said ground speed signal.

4. A grain loss per unit area monitor in accordance with claim 3 and including means for selectively varying the proportionality factor (k₁) between combine ground speed and the magnitude of said unidirectional signal to thereby permit adjustment of desired grain loss per unit area.

5. A grain loss per unit area monitor in accordance with claim 4 and including means for selectively varying the width of said grain flow rate signal pulses to thereby permit adjustment of the range of grain loss per unit area to be monitored.

6. A grain loss per unit area monitor in accordance with claim 5 and including

averaging circuit means for deriving the average voltage of the output from said multiplier means, and

means for comparing said average voltage to a reference potential and for providing a visual indication of their difference as a representation of deviation of loss per unit area from the desired magnitude established by said range adjusting means and grain loss per unit area adjusting means.

7. A grain loss per unit area monitor in accordance with claim 6 wherein said means for providing a visual indication includes voltmeter means having a visual indicia to which its pointer is actuated when said reference potential is applied thereto, and means for coupling said average voltage to said voltmeter means.

8. A grain loss per unit area monitor in accordance with claim 3 wherein said means for generating a grain flow rate signal includes one-shot multivibrator means triggered to derive fixed width output pulses in response to grains of said crop impacting upon said transducer, and said multiplier means includes a chopper whose on-time is controlled by said fixed width output pulses from said one-shot multivibrator means, said unidirectional ground speed signal controlling the peak voltage of output pulses from said chopper.

9. A grain loss per unit area monitor in accordance with claim 8 and including averaging circuit means for deriving a unidirectional potential equal to the average voltage of the output pulses from said chopper as an indication of the grain loss per unit area harvested by said combine.

10. A grain loss per unit area monitor in accordance with claim 3 wherein said multiplier means includes a chopper which is turned on and off by said grain loss rate signal pulses, and wherein said unidirectional ground speed signal regulates the peak voltage of the output pulses from said chopper.

11. A grain loss per unit area monitor in accordance with claim 10 wherein said electrical transducer generates pulses when said grains of said crop impinge thereon and said means for generating a grain flow rate signal includes one-shot multivibrator means triggered by each transducer output pulse above a predetermined magnitude to apply a fixed width pulse to said chopper to turn said chopper on.

12. A grain loss per unit area monitor in accordance with claim 11 and including grain loss per unit area setting means for selectively varying the width of said multivibrator output pulses.

13. A grain loss per unit area monitor in accordance with claim 1 wherein said grain flow rate signal generating means is an electric circuit and including

means for selectively varying the gain of said electric circuit to thereby permit adjustment of the range of desired grain loss per unit area,

averaging means for determining the average voltage of said analog signal, and

means for comparing said average voltage to a fixed setpoint reference potential and for providing a visual indication of their difference as a representation of deviation of grain loss per unit area from a desired value, whereby said monitor provides the same accuracy of indication over a range of grain loss per unit area settings.

14. A grain loss per unit area monitor in accordance with claim 13 wherein said means for deriving a ground speed signal is an electric circuit which generates a signal which is inversely proportional to the ground speed of said combine, and

means for selectively varying the gain of said ground speed signal deriving electrical circuit.

15. A grain loss per unit area monitor for a combine comprising, in combination,

means including an electrical transducer adapted to be positioned in the flow path of grain in said combine for generating a grain flow rate signal which is a function of the number of grains impacting on said transducer,

means including a tachometer for deriving a unidirectional ground speed signal whose magnitude is inversely proportional to the ground speed of said combine,

multiplier means for deriving the product of said grain flow rate signal and said unidirectional ground speed signal, and

means for indicating the magnitude of the output from said multiplier means as a representation of the grain loss per unit area harvested by said combine.

16. A grain loss per unit area monitor in accordance with claim 15 wherein said grain flow rate signal comprises a train of pulses whose frequency is a function of the number of said grains impacting on said transducer and said multiplier means includes a pulse frequency modulation circuit which is modulated by said grain flow rate signal pulses.

17. A grain loss per unit area monitor in accordance with claim 15 wherein said means for generating a grain flow rate signal includes monostable multivibrator means for deriving fixed width output pulses in response to grains impinging upon said electrical transducer, and said multiplier means includes a chopper which is turned on by said fixed width output pulses from said multivibrator, said unidirectional ground speed signal regulating the peak voltage of the output pulse from said chopper.

18. A grain loss monitor in accordance with claim 17 and including grain loss per unit area setting means for selectively adjusting the proportionality factor between the frequency of the output pulses from said tachometer and the magnitude of said unidirectional ground speed signal.

19. A grain loss per unit area monitor in accordance with claim 18 and including range of grain loss per unit area setting means for selectively varying the period of said monostable multivibrator means to thereby permit adjustment of the width of said grain flow rate signal pulses.

20. A grain loss monitor in accordance with claim 19 wherein said means for indicating the magnitude of the output from said multiplier means includes

means for determining the average voltage of said chopper output pulses, and

means for providing a visual indication of the difference between said average voltage and a reference potential as a measure of the deviation of the actual loss per unit area from the desired magnitude set on said range setting means as adjusted by said loss per unit area setting means.

21. A grain loss monitor in accordance with claim 20 wherein said means for providing a visual indication includes

voltmeter means having a visual indicia to which its pointer is actuated when said reference potential is applied thereto, and

means for coupling said average voltage to said voltmeter means.

22. A grain loss monitor for a variable speed combine adapted to harvest a crop and recover grain therefrom comprising, in combination,

electrical transducer means adapted to be positioned in the flow path of grain in said combine for generating grain flow rate pulses when grains of said crop impinge thereon,

a monostable multivibrator triggered by said grain flow rate pulses to generate fixed width output pulses,

tachometer means coupled to said combine for deriving tachometer pulses at a frequency which is a function of the ground speed of said combine,

integrator means for deriving a unidirectional ground speed signal whose magnitude is inversely proportional to the frequency of said tachometer pulses,

multiplier chopper means turned on by said fixed width output pulses from said multivibrator for chopping said unidirectional ground speed signal, and

means for indicating the average voltage of the output pulses from said chopper means as an analog of grain loss per unit area harvested by said combine.

23. A grain loss per unit area monitor in accordance with claim 22 wherein said integrator means includes an RC capacitor charging circuit wherein a ramp voltage built up across a capacitor in the interim between said grain flow rate pulses establishes the magnitude of said unidirectional ground speed signal, and including grain loss per unit area setting means for selectively varying the magnitude of charging current flowing into and capacitor to thereby adjust the proportionality factor between the frequency of said tachometer pulses and the magnitude of said ground speed signal.

24. A grain loss monitor in accordance with claim 23 wherein said monostable multivibrator includes an RC capacitor charging circuit whose time constant establishes the period of said multivibrator, and including range of grain loss per unit area setting means for selectively varying the magnitude of resistance in said RC capacitor charging circuit of said multivibrator to thereby permit adjustment of the duration of said fixed width pulses.

25. A grain loss monitor in accordance with claim 22 wherein said indicating means includes

averaging circuit means for deriving a unidirectional potential whose magnitude is a fuction of the average voltage of said chopper output pulses, and means for comparing said unidirectional potential to a reference voltage and for providing a visual indication of their difference as a representation of deviation of the loss per unit area from the desired value established on said range setting means and said loss per unit area setting means.