Air leak detector

• US 3,935,876 A
• Filed: 11/15/1974
• Issued: 02/03/1976
• Est. Priority Date: 11/15/1974
• Status: Expired due to Term

• Current Assignee: Minntech Corporation
• Original Assignee: Renal Systems Incorporated
• Inventors: Cosentino, Louis C., Massie, Harold Lee
• Primary Examiner(s): Cohan, Alan
• Application Number:
  US05/524,329
• Time in Patent Office: 445 Days
• Field of Search: 137/154, 137/177, 137/183, 128/214 E, 128/DIG. 13, 340/237 R, 356/39, 356/181, 250/573
• US Class Current: 137/177
• CPC Class Codes: A61M 1/3626 Gas bubble detectors
• CPC Class Codes: Y10S 128/13 Infusion monitoring
• CPC Class Codes: Y10T 137/3021 Discriminating outlet for liquid

Abstract

A device for detecting the presence of air bubbles within a fluid-carrying tube, for example a blood tube used in medical procedures. The tube is placed between a light source and an optical sensor which produces signals when bubbles pass through the tube. These signals are integrated and a switch changes state when the integration reaches a predetermined value. The detector thus responds to a predetermined quantity of air, either by a large air bubble or an accumulation of small air bubbles. In a preferred embodiment, the switch releases a springloaded clamp which pinches off the tube when an excessive amount of air is detected.

Claims

1. Apparatus for detecting presence of air in a fluid carrying tube, comprising:

a. optical sensing means for producing a signal in response to an air bubble in the fluid carrying tube;

b. integrating means connected to receive signals from said optical sensing means and operable to integrate said signals; and

c. switching means connected to said integrating means, said switching means operable to change states when the integrated signal reaches a predetermined value, thereby providing an indication of excessive air in the fluid.

2. Apparatus according to claim 1 further including clamp means connected to said switching means, said clamp means operable to clamp off flow in the tube when said switching means changes states, thereby preventing flow of fluid when excessive air is present.

3. Apparatus according to claim 1 further including reset means connected to said integrating means for periodically resetting said integrating means, whereby said air detecting apparatus responds to the total volume of air detected during a measurement period.

8. Apparatus according to claim 1 wherein said optical sensing means comprises a light emitting diode positioned on one side of the tube receiving channel and a photo transistor positioned on the other side of the tube receiving channel in alignment with said light emitting diode.

9. Apparatus according to claim 8 wherein said optical sensing means further includes an automatic biasing circuit for supplying drive current to the light emitting diode according to the average illumination by the photo transistor.

10. Apparatus according to claim 8 wherein said integrating means includes a signal scaling means for varying the sensitivity of the integrator, whereby the sensitivity of the air leak detector can be adjusted over a range of values.

11. Apparatus according to claim 10 further including reset means connected to said integrating means for periodically reseting the integrating means.

4. An air leak detector comprising:

a. a housing;

b. means in said housing defining a tube receiving channel for receiving a blood carrying tube;

c. tube clamp means positioned adjacent said channel;

d. an actuating arm movably mounted adjacent said channel opposite said tube clamp;

e. spring biasing means attached to said actuating arm for urging said arm toward said clamp across said channel;

f. electrically operated means for selectively holding said actuating arm away from said tube clamp;

g. optical sensing means mounted adjacent the channel for producing a signal in response to an air bubble in the blood carrying tube;

h. integrating means connected to receive signals from said optical sensing means and operable to integrate said signals; and

i. switching means connected to said integrating means and to said electrically operated means, for releasing said actuating arm to clamp the tube when the integrated signal reaches a predetermined value, indicating an excessive amount of air in the blood.

5. Apparatus according to claim 4 further including a pump switch positioned on said housing adjacent said actuating arm for activation thereby, said pump switch being closed when said actuating arm is in its open position, and being opened when said actuating arm is closed against said tube clamp.

6. Apparatus according to claim 4 further including a door pivotally mounted to said housing for closing over the tube receiving channel to hold the tube in place and shield the optical sensing means from stray light.

7. Apparatus according to claim 4 further including alarm means connected to said switching means and operable to produce an alarm signal when the switching means changes states.

12. Apparatus for detecting presence of air in a fluid carrying tube, comprising:

a. sensing means for producing a signal in response to an air bubble in the fluid carrying tube;

b. integrating means connected to receive signals from said sensing means and operable to integrate said signals;

c. switching means connected to said integrating means, said switching means operable to change states when the integrated signal reaches a predetermined value, thereby providing an indication of excessive air in the fluid; and

d. clamp means connected to said switching means, said clamp means operable to clamp off flow in the tube when said switching means changes states, thereby preventing flow of fluid when excessive air is present.

13. An air leak detector comprising:

a. a housing;

b. means in said housing defining a tube receiving channel for receiving a blood carrying tube;

c. tube clamp means positioned adjacent said channel;

d. an actuating arm movably mounted adjacent said channel opposite said tube clamp;

e. spring biasing means attached to said actuating arm for urging said arm toward said clamp across said channel;

f. electrically operated means for selectively holding said actuating arm away from said tube clamp;

g. sensing means mounted adjacent the channel for producing a signal in response to an air bubble in the blood carrying tube;

h. integrating means connected to receive signals from said sensing means and operable to integrate said signals; and

i. switching means connected to said integrating means and to said electrically operated means, for releasing said actuating arm to clamp the tube when the integrated signal reaches a predetermined value, indicating an excessive amount of air in the blood.

14. Apparatus according to claim 13 further including a pump switch positioned on said housing adjacent said actuating arm for activation thereby, said pump switch being closed when said actuating arm is in its open position, and being opened when said actuating arm is closed against said tube clamp.