Control system with adaptive process controllers especially adapted for electric power plant operation

• US 3,939,328 A
• Filed: 11/06/1973
• Issued: 02/17/1976
• Est. Priority Date: 11/06/1973
• Status: Expired due to Term

• Current Assignee: Westinghouse Electric Corporation (Paramount Global (f/k/a ViacomCBS Inc.))
• Original Assignee: Westinghouse Electric Corporation (Paramount Global (f/k/a ViacomCBS Inc.))
• Inventors: Davis, Guy E.
• Primary Examiner(s): Botz, Eugene G.
• Application Number:
  US05/413,272
• Time in Patent Office: 833 Days
• Field of Search: 235/150.1, 290/40
• US Class Current: 700/41
• CPC Class Codes: F01D 17/24 electrical
• CPC Class Codes: F01K 13/02 Controlling, e.g. stopping or starting
• CPC Class Codes: F01K 3/265 using live steam for superheating or reheating
• CPC Class Codes: F05D 2200/11 Sum

Abstract

An electric power plant including a steam generator and a steam turbine is operated by a control system including a turbine control, a boiler control and a plant unit master; each of the aforementioned controls includes integrating or adaptive controllers responsive to error signals to effect a desired control and ramp generators to provide an output against which a control process may be tracked. The integrating controllers include an integrating circuit for integrating an input error signal and a proportional circuit responsive to the error signal for providing an output signal to be summed with the output of the integrating circuit. The constant of the proportional circuit and the time constant of the integrating circuit are changed as a function of an index. In a control for an electric power plant, the index is the load reference provided by the plant unit master. A ramp generator is suggested that is capable of generating linear ramps at a fixed rate toward a known value, e.g. the control reference to be entered, and includes an integrating circuit to which is selectively applied first and second reference signals dependent upon whether the input signal is above or below a predetermined level.

Claims

1. A power control system including an integrating controller responsive to a first electrical input signal indicative of the difference between a reference value and a measured variable to provide a corrective output for effecting control of the variable, said integrating controller comprising:

a. an integrating circuit for integrating the first electrical input signal with a time constant T;

b. a proportional circuit for providing an output proportional to the first electrical input signal in accordance with a gain constant K;

c. a summing circuit responsive to the outputs of said integrating circuit and said proportional circuit to provide the corrective output; and

d. function generator means responsive to a second electrical input signal indicative of a system'"'"'s control index for independently varying the gain K and the time constant T as a selected function of the system'"'"'s control index.

2. The power control system as claimed in claim 1, wherein the output of said summing circuit is applied to a high-low limiter, the output of which provides the corrective output.

3. The power control system as claimed in claim 1, wherein said function generator means comprises first and second function generators, each responsive to the system'"'"'s control index for varying, respectively, the gain K of said proportional circuit and the time constant T of said integrating circuit in accordance with the system'"'"'s control index.

4. The power control system as claimed in claim 3, wherein at least one of said first and second function generators is calibrated according to a curve of the relationship between the values of the index and the variable to be controlled.

5. An electric plant control system including the integrating controller as claimed in claim 4, wherein there is included means for providing the index as a load demand reference, and the curve set into said function generator is calibrated in terms of power measurement units.

6. The power control system as claimed in claim 1, wherein said function generator means comprises a multiplying circuit for variably multiplying the first electrical input signal to provide an output to be applied to said proportional circuit and to said integrating circuit, and means for selectively applying a multiplying factor to said multiplying circuit dependent upon the system'"'"'s control index.

7. The power control system as claimed in claim 1, wherein said function generator means comprises a multiplying circuit responsive to the input to provide an output multiplied by a factor and applied to each of said proportional circuit and said integrating circuit, and means operative in a first mode if the system'"'"'s control index is above a given value to apply a first factor to said multiplying circuit and in a second mode if the system'"'"'s control index is less than the given value to apply a second factor to said multiplying circuit.

8. The power control system as claimed in claim 7, wherein the second factor is unity.

9. The power control system as claimed in claim 1, wherein said function generator means comprises a first multiplier circuit responsive to the input to provide an output according to the input multiplied by a factor to be applied to said proportional circuit, first decision means operative in a first mode if the system'"'"'s control index is above a first level to apply a first factor to said multiplying circuit and in a second mode if the system'"'"'s control index is below the first level to apply a second factor to said multiplying circuit, a second multiplying circuit responsive to the input to provide an output according to the input multiplied by a factor to be applied to said integrating circuit, and second decision means operative in a first mode if the system'"'"'s control index is above a second level to apply a third factor to said second multiplying circuit, and in a second mode if the system'"'"'s control index is below the second level to apply a fourth factor to said multiplying circuit.

12. A system for controlling the power generation from a power plant including a boiler for supplying steam to a steam turbine and comprising first and second integrating controllers as claimed in claim 1, wherein said first integrating controller is associated with the control of said boiler and includes an integrating circuit having a first time constant, and said second integrating controller is associated with the control of said steam turbine and includes an integrating circuit with a second time constant less than said first time constant, whereby the control process of said turbine is effected in a relatively shorter time than that of said boiler.

13. A system for controlling in accordance with a power load demand the power generation of a power plant including a boiler for supplying steam to a turbine and comprising the integrating controller as claimed in claim 1, wherein there is included means for sensing the temperature of the steam to be controlled and for providing a temperature error signal indicative of the difference between the measured temperature and a reference temperature, and said setting means setting each of the gain K and the time constant T as a function of the power load demand.

14. A system for controlling the feedwater to a boiler associated with a turbine and an electrical generator and including the integrating controller of claim 1, wherein there is included means for measuring the waterwell output pressure of said turbine and said setting means sets the gain K proportional to a power load demand signal.

16. A system for controlling a boiler for supplying steam to a turbine, including the integrating controller as claimed in claim 1, wherein there is included means for measuring the speed of a rotor of said turbine, difference means for providing a first difference signal indicative of the difference between the measured speed and a speed reference signal, to be applied to said integrating controller, and summing means responsive to the output of said integrating controller and to a plant load reference signal for trimming the plant load reference signal in accordance with the output of said integrating controller.

17. The integrating controller as claimed in claim 16, wherein there is further include a second difference circuit responsive to the output of said integrating controller and to a reference signal for providing a second difference signal, and a decision block operative in a first mode for applying the first difference signal to the input of said integrating controller and operative in a second mode for applying the second difference signal to said input of said integrating controller.

18. The integrating controller as claimed in claim 17, wherein said decision means is operative in its first mode when the boiler control system is being operated in a coordinated mode of operation and in its second mode when operating in a non-coordinated mode of operation, whereby a bumpless transfer is effected between the two modes of operation.

10. For use in power control systems, an integrating controller responsive to an input indicative of the difference between a reference value and a parameter to be controlled for providing an output to control the parameter, said integrating controller comprising:

a. a proportional circuit responsive to the input to provide a proportional output according to a gain K;

b. an integrating circuit having a time constant T and responsive to the input to provide an integrated output;

c. a summing circuit responsive to the outputs of said proportional circuit and of said integrating circuit to provide the controlling output; and

d. switch means operative in a first mode in response to the presence of a first system'"'"'s index to apply the input to said integrating circuit and in a second mode in response to the presence of a second system'"'"'s index for disconnecting said input from said integrating circuit.

11. A control circuit including first and second integrating controller connected in cascade of the type claimed in claim 10, wherein there is included means for actuating said switch means of said first and second integrating controllers to their second mode, and means for calibrating the gain K and the time constant T, respectively, of said integrating circuits and proportional circuits of said first and second integrating controllers, whereby when said first and second integrating controllers are operative in their first modes, there will be no undesired interaction therebetween.

15. A system for controlling the operation of a boiler for a power plant, including the integrating controller as claimed in claim 10, wherein there is included means for measuring the temperature of an exhaust of a furnace associated with said boiler, difference means for providing a temperature error signal indicative of the difference between the measured temperature and a plant load reference signal to provide a difference signal to be applied to said integrating controller to control the spraying of cooling water into selected portions of said boiler, and there is further included a gas recirculation control circuit for controlling the recirculation of gas within the boiler burner, said switch means of said integrating controller being disposed to its open position to avoid undesirable interaction between said integrating controller and the gas recirculation control.

19. In the control circuit as claimed in claim 11 adapted for the control of a power plant including a boiler for supplying steam to a turbine and a generator rotatively driven by said turbine, wherein there is included means for providing an electrical signal indicative of the power generated by said generator to be applied to said first integrating controller, and a first summing circuit responsive to the output of said first integrating controller and a plant load demand signal whereby the plant demand signal is trimmed;

and means for measuring the throttle pressure of said boiler, and a difference circuit for providing a difference signal indicative of the difference between the measured and a reference value of the throttle pressure, said second integrating controller responsive to the second difference signal, and a second summing circuit responsive to the trimmed plant load demand signal as derived from said summing circuit and to the output of said second integrating controller for further trimming the plant load demand signal as a function of measured throttle pressure.

20. A system for controlling the position of governor valves associated with a turbine comprising said integrating controller as claimed in claim 10, and means for measuring throttle pressure, a first difference circuit for providing a first difference signal between the measured and a reference value of throttle pressure, said integrating controller responsive to the difference signal for trimming the plant load demand signal as a function of the measured throttle pressure.

21. The control system as claimed in claim 20, wherein there is included a second difference circuit for providing a second difference signal indicative of the difference between the output of said integrating controller and a reference level, and a decision circuit operative in a first mode for applying the first difference signal to said integrating controller and in a second mode to apply the second difference signal to said integrating controller.

22. The control system as claimed in claim 21, wherein when said decision circuit is operative in its second mode, said switch means is operative in its second mode, whereby the reference signal is applied only to said proportional circuit to provide a substantially linear output from said integrating controller.

23. An integrating controller responsive to an input indicative of the difference between a reference value and a measured, system'"'"'s variable to provide a corrective output for effecting control of the variable, said integrating controller comprising:

a. integrating means for integrating the input with a time constant T;

b. proportional means for providing an output proportional to the input in accordance with a gain constant K;

c. summing means responsive to the outputs of said integrating means and said proportional means to provide the corrective output;

d. first and second function generator means, each responsive to a system index independent of the input for providing, respectively, signals indicative of the gain K and the time constant T to said integrating means and said proportional means in accordance with first and second functions, respectively.

24. The integrating controller as claimed in claim 23, wherein said first and second functions are distinct from each other.

25. The integrating controller as claimed in claim 23, adapted for use in a power generating control system, wherein the system index is a power generating load demand signal independent of the measured variable.

26. An integrating controller responsive to an input indicative of the difference between a reference value and a measured, system'"'"'s variable to provide a corrective output for effecting control of the variable, said integrating controller comprising:

a. integrating means for integrating the input with a time constant T;

b. proportional means for providing an output proportional to the input in accordance with a gain constant K;

c. summing means responsive to the outputs of said integrating means and said proportional means to provide the corrective output;

d. multiplying means for variably multiplying the input to provide an output to be applied to said proportional means and to said integrating means; and

e. means operative in a first mode for applying a first multiplying factor to said multiplying means and in a second mode for applying a second multiplying factor to said multiplying means, said applying means operative in the first mode if the system index is above a predetermined level and in the second mode if the system index is below the predetermined level.

27. An integrating controller responsive to an input indicative of the difference between a reference value and a measured, system'"'"'s variable to provide a corrective output for effecting control of the variable, said integrating controller comprising:

a. integrating means for integrating the input with a time constant T;

b. proportional means for providing an output proportional to the input in accordance with a gain constant K;

c. summing means responsive to the outputs of said integrating means and said proportional means to provide the corrective output;

d. first multiplier means responsive to the input to provide an output according to the input multiplied by a factor to be applied to said proportional means;

e. first decision means operative in a first mode if a system'"'"'s index is above a first level to apply a first factor to said first multiplying circuit and in a second mode if the index is below the first level to apply a second factor to said first multiplying circuit;

f. second multiplying means responsive to the input to provide an output according to the input multiplied by a factor to be applied to said integrating means; and

g. second decision means operative in a first mode if the index is above a second level to apply a third factor to said second multiplying means and in a second mode if the index is below the second level to apply a fourth factor to said second multiplying means.

28. An integrating control responsive to an electrical input signal indicative of the difference between a reference value and a measured, system'"'"'s variable to be controlled for providing an output to control the variable, said integrating controller comprising:

a. proportional means responsive to the electrical input signal for providing an output according to a gain K;

b. integrating means having a time constant T and responsive to the input to provide an integrated output;

c. summing means responsive to the outputs of said proportional means and of said integrating means to provide the controlling output; and

d. switch means operative in a first mode in response to the presence of a first system'"'"'s control index to apply the input to said integrating means, and in a second mode in response to the presence of a second system'"'"'s control index for disconnecting the input from said integrating means.