Safety supervisor for sump pumps and other hazards

• US 3,941,507 A
• Filed: 04/12/1974
• Issued: 03/02/1976
• Est. Priority Date: 04/12/1974
• Status: Expired due to Term

• Current Assignee: Karl O. Niedermeyer
• Original Assignee: Karl O. Niedermeyer
• Inventors: Niedermeyer, Karl O.
• Primary Examiner(s): Freeh, William L.
• Assistant Examiner(s): LaPointe, S. P.
• Application Number:
  US05/460,423
• Time in Patent Office: 690 Days
• Field of Search: 417/36, 417/40, 417/44, 417/2, 340/244, 320/2 H, 320/37 I, 320/37 C, 320/39 R, 320/39 E, 320/39 Y
• US Class Current: 417/2
• CPC Class Codes: F04B 49/025 by means of floats
• CPC Class Codes: F04B 49/10 Other safety measures
• CPC Class Codes: F04D 13/068 Battery powered
• CPC Class Codes: F04D 15/02 Stopping of pumps, or operating valves, on occurrence of unwanted conditions

Abstract

A sump containing a conventional sump pump has a battery operated emergency pump. A trapped air pressure operated switch turns the emergency pump on when the water level rises excessively in the sump and an alarm signal is given. If the trapped air operated switch fails to turn the pump on, a non-mechanical float switch does so after a further rise in the liquid level in the sump and at the same time an emergency warning signal is produced. The float switch also turns on the emergency pump if that pump had not previously been turned on due to a malfunction in the trapped air switch. When the emergency pump turns on, a battery charger is energized from the alternating current supply so as to prevent depletion of the battery so long as the alternating current is available. Normally, the battery charger is turned on periodically by a timer to maintain adequate battery charge on a regulated basis. If battery power fails alarm is actuated. An alarm is actuated when alternating current power failure occurs. Low level of battery electrolyte is indicated by an alarm. Provision is made for connection of sensors for other detrimental conditions, e.g., fire, burglar, freezer temperature, etc. Included in the alarm signals available is the actuation of an automatic telephone dialer to summon assistance.

Claims

1. In an apparatus for use with a sump in which there is an emergency sump pump driven by a direct current emergency sump pump motor operated from a rechargeable battery charged by a battery charger from an alternating current power source, and including sensor means to detect the level of liquid in the sump at which said motor should be operated, and direct current circuit means connecting said motor, said power source, and said sensor means, the improvement comprising:

said direct current circuit means including a switch which is closed when said motor is energized;

wiring means connected to said alternating current power source, to said battery charger and to said switch to energize said battery charger for the charging of said battery when said motor is energized.

2. In an apparatus as set forth in claim 1, including timer means connected to said alternating current power source and having a switch opened and closed at timed intervals, wiring means connected to said alternating current power source, said timer means switch and the battery charger for energizing the battery charger to charge the battery when the latter switch is closed.

3. In an apparatus as set forth in claim 2, wherein said sensor means comprises water depth sensing means adapted to be positioned in said sump for producing an increased fluid pressure as the water level in the sump rises above the water depth sensing means, a fluid pressure actuator, a conduit connecting said water depth sensing means and said actuator for transmitting fluid pressure therebetween, and switch means connected to the actuator to be rendered effective by an increase in fluid pressure in the water depth sensing means, said switch means being connected in said direct current circuit means for energizing said motor when said switch means is rendered effective.

4. In an apparatus as set forth in claim 3, wherein said water depth sensing means comprises a bell having an open bottom only, whereby the air pressure in the bell increases as the water level in the sump is above the bottom of the bell.

5. In an apparatus as set forth in claim 4, wherein said switch means comprises a normally open switch which is closed and thus rendered effective by an increase in pressure in the actuator, said apparatus including a manually operable, normally open, test switch connected in parallel with the switch of the sensor means.

6. In an apparatus as set forth in claim 4, wherein the bell is mounted on said sump pump and the sump pump has an intake tube extending to a level substantially below the bottom of said bell.

7. In an apparatus as set forth in claim 3 including:

first relay means comprising a first control element and a first, normally closed, signaling switch means operable to switch open condition when power is applied to said control element;

wiring means connecting said first control element to said alternating current power source to maintain said first signaling switch means open when power is supplied to said first control element from said alternating current power source;

second relay means comprising a second control element and a second, normally closed, signaling switch means operable to switch open condition when power is applied to the control element thereof;

wiring means connecting said second control element to said battery to maintain said second signaling switch means open when power is supplied to said second control element from said battery;

first sensible signaling means operable from alternating current;

second sensible signaling means operable from direct current;

wiring means connecting said battery, said first signaling switch means and said second sensible signaling means whereby a sensible signal is produced when the alternating current power source fails; and

wiring means connecting the alternating current power source, said second normally closed signaling switch means and said first sensible signaling means whereby a sensible signal is produced when the battery power is inadequate.

8. In an apparatus as set forth in claim 7, including:

a second water level sensor means positioned in said sump for detecting water level in the sump higher than the water level detected by the first mentioned sensor means, said second water level sensor means including a switch actuated to effective condition by said higher water level in the sump, and

wiring means connecting direct current circuit means to the last mentioned switch to energize the motor when said last mentioned switch is in the effective condition.

9. In an apparatus as set forth in claim 8, wherein

said second relay means includes a normally closed, motor control switch means operable to switch open condition when power is applied to the control element thereof,

said effective condition of said switch of said second water level sensing means being a circuit closed condition,

said last mentioned wiring means and said wiring means for said control element of said second relay means forming a series circuit including said control element of said second relay means, said switch of said second water level sensing means and said battery whereby said normally closed motor control switch means is in circuit closed condition when said switch of said second water level sensing means is open, said normally closed motor control switch means being connected in parallel with said switch connected to the actuator.

10. In an apparatus as set forth in claim 9, wherein said direct current circuit means includes a circuit breaker for producing an open circuit and stopping the motor when there is an overload through the motor, said series circuit including said control element also including said circuit breaker whereby when the latter produces an open circuit said control element of said second relay means is deenergized.

11. In an apparatus as set forth in claim 10,

wherein said second relay means includes a third normally closed signaling switch means, and

including a third sensible signaling means operable from direct current, and wiring means connecting said third normally closed signaling switch means, said battery and said third sensible signaling means whereby the latter is energized when the control element of the second relay means is deenergized.

12. In an apparatus as set forth in claim 11,

wherein said first relay means includes a fourth normally closed signaling switch means,

including a fourth sensible signaling means operable from direct current, and wiring means connecting said fourth normally closed signaling switch means, said battery source and said fourth sensible signaling means whereby the latter is energized when the control element of the first relay means is deenergized,

one of said first and fourth sensible signaling means being located at a remote location whereby the wiring means therefor extends to said remote location and thereby is more subject to damage and short circuiting, and

said wiring means for said remotely located sensible signaling means including a fuse and a sensible signaling means in parallel with the fuse whereby it is rendered effective when the fuse is blown.

13. In an apparatus as set forth in claim 12,

including a remote panel having sensible signaling means as a counterpart of each of said previously mentioned sensible signaling means except for said remotely located sensible signaling means, and

including wiring means connecting each of said sensible signaling means of said remote panel with its counterpart to be rendered effective when its counterpart is effective.

14. In an apparatus for use with an alternating current power source and a sump in which there is an emergency sump pump driven by a direct current emergency sump pump motor operated from a direct current power source, and including sensor means to detect the level of liquid in the sump and having a switch which is then rendered effective to operate said motor, and direct current circuit means connecting said motor, said direct current power source, and said sensor means, the improvement comprising:

first relay means comprising a first control element and a first, normally closed, signaling switch means operable to switch open condition when power is applied to said control element;

wiring means connecting said first control element to said alternating current power source to maintain said first signaling switch means open when power is supplied to said first control element from said alternating current power source;

second relay means comprising a second control element and a second, normally closed, signaling switch means operable to switch open condition when power is applied to the control element thereof;

wiring means connecting said second control element to said direct current power source to maintain said second signaling switch means open when power is supplied to said second control element;

first sensible signaling means operable from alternating current;

second sensible signaling means operable from direct current;

16. In an apparatus as set forth in claim 14, including:

a second water level sensor means positioned in said sump for detecting water level in the sump higher than the water level detected by the first mentioned sensor means, said second water level sensor means including a switch actuated to effective condition by said higher water level in the sump, and

wiring means connecting said direct current circuit means to the last mentioned switch to energize the motor when said last mentioned switch is in the effective condition.

18. In an apparatus as set forth in claim 16, wherein said direct current circuit means includes a circuit breaker for producing an open circuit and stopping the motor when there is an overload through the motor, said series circuit including said control element also including said circuit breaker whereby when the latter produces an open circuit said control element of said second relay means is deenergized.

21. In an apparatus as set forth in claim 18,

wherein said first relay means includes a fourth normally closed signaling switch means,

including a fourth sensible signaling means operable from direct current, and wiring means connecting said fourth normally closed signaling switch means, said direct current power source and said fourth sensible signaling means whereby the latter is energized when the control element of the first relay means is deenergized,

one of said first and fourth sensible signaling means being located at a remote location whereby the wiring means therefor extends to said remote location and thereby is more subject to damage and short circuiting, and

said wiring means for said remotely located sensible signaling means including a fuse and a sensible signaling means in parallel with the fuse whereby it is rendered effective when the fuse is blown.

25. In an apparatus as set forth in claim 14,

wherein said second relay means includes a third normally closed signaling switch means, and

including a third sensible signaling means operable from direct current, and wiring means connecting said third normally closed signaling switch means, said direct current power source and said third sensible signaling means whereby the latter is energized when the control element of the second relay means is deenergized.

28. In an apparatus as set forth in claim 14,

including a plurality of remote sensors for at least one detrimental condition, said remote sensors each including a normally closed switch which is opened when the respective detrimental condition is detected by that sensor, and

wherein the wiring means connected to the control element of one of said relay means includes the switches of the remote sensors in a series circuit whereby said control element of one of said relay means is deenergized when a detrimental condition is detected by one of said remote sensors, thereby energizing the signaling means connected to said one relay means.

29. In an apparatus as set forth in claim 25 for use with an automatic telephone dialer, the improvement comprising:

said one relay means including a normally closed, automatic dialer switch means, and wiring means for connecting the latter switch means with said automatic dialer to actuate the latter when the control element of said one relay means is deenergized.

30. In an apparatus as set forth in claim 25, wherein said one of said relay means is said first relay means.

32. In an apparatus as set forth in claim 14,

wherein said direct current circuit means includes third relay means comprising a third control element and a normally open switch means operable to switch closed condition when power is applied to said third control element, said normally open switch means being in series with said motor;

wherein said second relay means including a normally closed motor control switch means operable to switch open condition when power is applied to said second control element; and

including wiring means connecting said motor control switch means, said direct current power source and said third control element to close said normally open switch means of said third relay means and energize said motor when said motor control switch means is closed.

33. In an apparatus as set forth in claim 29,

wherein said switch of said sensor means is connected in parallel with said motor control switch means;

including a second water level sensor means for detecting water level in the sump higher than the water level detected by the first mentioned sensor means, said second water level sensor means including a normally closed switch opened by said higher water level in the sump; and

wherein said wiring means connecting said second control element includes said switch of said second water level sensor means whereby when the latter switch is open said normally open switch means is closed for energizing said motor.

35. In an apparatus as set forth in claim 14 and for use with an automatic telephone dialer, the further improvement comprising:

one of said relay means including a normally closed, automatic dialer switch means, and wiring means for connecting the latter switch means with said automatic dialer to actuate the latter when the control element of said one relay means is deenergized.

37. In an apparatus as set forth in claim 33 and for use wherein the direct current power source includes a rechargeable battery charged by a battery charger, the further improvement,

wherein said third relay means includes normally open charger switch means operable to switch closed condition when power is applied to said third control element;

and

including wiring means connected to said alternating current power source, to said battery charger and to said charger switch means to energize said battery charger for the charging of said battery when said switches of said third relay means are closed and the motor is energized.

38. In an apparatus as set forth in claim 33, wherein said direct current means includes a circuit breaker for producing an open circuit and stopping the motor when there is an overload through the motor, said wiring means connected to said second control element also including said circuit breaker whereby when the latter produces an open circuit said control element of said second relay means is deenergized.

39. In an apparatus as set forth in claim 35,

wherein said switch of said sensor means is a normally open switch closed by the sensor detecting excess water in the sump, said sensor means switch being connected in parallel with said normally closed motor control switch means;

including a second water level sensor means for detecting water level in the sump higher than the water level detected by the first mentioned sensor means, said second water level sensor means including a normally closed switch opened by said higher water level in the sump; and

wherein said wiring means connecting said second control element includes said switch of said second water level sensor means whereby when the latter switch is open said normally open switch means is closed for energizing said motor.

15. wiring means connecting said direct current power source, said first signaling switch means and said second sensible signaling means whereby a sensible signal is produced when the alternating current power source fails;

and

wiring means connecting the alternating current power source, the second normally closed signaling switch means and the first sensible signaling means whereby a sensible signal is produced when the power of said direct current power source is inadequate.

17. In an apparatus as set forth in claim 15, wherein

said second relay means includes a normally closed motor control switch means operable to switch open condition when power is applied to the control element thereof, said effective condition of said switch of said second water level sensing means being a circuit closed condition,

said last mentioned wiring means and said wiring means for said control element of said second relay means forming a series circuit including said control element of said second relay means, said switch of said second water level sensing means and said direct current power source whereby said normally closed motor control switch means is in circuit closed condition when said switch of said second water level sensing means is open, said normally closed motor control switch means being connected in parallel with the switch of the first mentioned sensor means.

19. In an apparatus as set forth in claim 17,

wherein said second relay means includes a third normally closed signaling switch means, and

22. In an apparatus as set forth in claim 19,

including sensible signaling means connected in parallel with said motor to be energized when said motor is energized.

24. In an apparatus as set forth in claim 19 for use with an automatic telephone dialer, the further improvement comprising:

one of said relay means including a normally closed, automatic dialer switch means, and wiring means for connecting the latter switch means with said automatic dialer to actuate the latter when the control element of said one relay means is deenergized.

34. In an apparatus as set forth in claim 24,

including a remote panel having sensible signaling means as a counterpart of each of said previously mentioned sensible signaling means, and

including wiring means connecting each of said sensible signaling means of said remote panel with its counterpart to be rendered effective when its counterpart is effective.

20. including a third sensible signaling means operable from direct current, and wiring means connecting said third normally closed signaling switch means, said direct current power source and said third sensible signaling means whereby the latter is energized when the control element of the second relay means is deenergized.

23. In an apparatus as set forth in claim 20,

including a remote panel having sensible signaling means as a counterpart of each of said previously mentioned sensible signaling means except for said remotely located sensible signaling means, and

including wiring means connecting each of said sensible signaling means of said remote panel with its counterpart to be rendered effective when its counterpart is effective.

26. In an apparatus as set forth in claim 23,

wherein said first relay means includes a fourth normally closed signaling switch means,

including a fourth sensible signaling means operable from direct current, and wiring means connecting said fourth normally closed signaling switch means, said direct current power source and said fourth sensible signaling means whereby the latter is energized when the control element of the first relay means is deenergized,

27. one of said first and fourth sensible signaling means being located at a remote location whereby the wiring means therefor extends to said remote location and whereby is more subject to damage and short circuiting, and

said wiring means for said remotely located sensible signaling means including a fuse and a sensible signaling means in parallel with the fuse whereby it is rendered effective when the fuse is blown.

31. In an apparatus as set forth in claim 27,

wherein said direct current circuit means includes third relay means comprising a third control element and a normally open switch means operable to switch closed condition when power is applied to said third control element, said normally open switch means being in series with said motor;

wherein said second relay means including a normally closed motor control switch means operable to switch open condition when power is applied to said second control element; and

including wiring means connecting said motor control switch means, said direct current power source and said third control element to close said normally open switch means of said third relay means and energize said motor when said motor control switch means is closed.

36. In an apparatus for use with power source means including an alternating current power source and a direct current power source, and for use with a sump in which there is an emergency sump pump driven by a direct current emergency sump pump motor operated from said direct current power source, and including sensor means to detect the level of liquid in the sump and having a switch which is then rendered effective to operate said motor, and direct current circuit means connecting said motor, said direct current power source, and said sensor means, the improvement comprising:

first relay means comprising a first control element and a first, normally closed, signaling switch means operable to switch open condition when power is applied to said control element;

wiring means connecting said first control element to said alternating current power source to maintain said first signaling switch means open when power is supplied to said first control element from said alternating current power source;

second relay means comprising a second control element, a second, normally closed, signaling switch means operable to switch open condition when power is applied to the control element thereof, and a normally closed motor control switch means operable to switch open condition when power is applied to said second control element;

wiring means connecting said second control element to said direct current power source to maintain said second signaling switch means open so long as said second control element is energized;

said direct current circuit means including third relay means comprising a third control element and a normally open switch means operable to switch closed condition when power is applied to said third control element, said normally open switch means being in series with said motor;

wiring means connecting said motor control switch means, said direct current power source and said third control element to close said normally open switch means of said third relay means and energize said motor when said motor control switch means is closed;

sensible signaling means;

wiring means connecting said power source means, said normally closed signaling switch means and said sensible signaling means whereby a sensible signal is produced when power is not being applied to said control elements of said first and second relay means.