Orthopedic apparatus

• US 3,955,565 A
• Filed: 12/05/1973
• Issued: 05/11/1976
• Est. Priority Date: 12/05/1973
• Status: Expired due to Term

• Current Assignee: Aircast, Inc. (Enovis Corp.)
• Original Assignee: Glenn W. Johnson Jr
• Inventors: Johnson, Glenn W. Jr.
• Primary Examiner(s): Yasko, John D.
• Application Number:
  US05/421,747
• Time in Patent Office: 888 Days
• Field of Search: 128/89, 128/87, 128/90, 128/DIG. 20, 128/83
• US Class Current: 602/12
• CPC Class Codes: A61F 13/04 Plaster of Paris bandages; Other stiffening bandages A61F13/06 - A61F13/15 take precedence
• CPC Class Codes: A61F 5/05816 Inflatable splints
• CPC Class Codes: Y10S 128/20 Inflatable splint

Abstract

In accordance with the invention, there is provided a pair of complementary shaped half-shell members fabricated from a tough, relatively thin material such that each half-shell member is substantially flexible about its longitudinal axis yet is substantially rigid about a transverse axis perpendicular to its longitudinal axis. The half-shell members are adapted to be receivably engaged with respect to each other in a diametrically opposed concentric nesting fashion and due to their inherent radial flexibility may be adjusted relative to each other to form a radially telescoped generally cylindrically shaped outer shell structure of selective inside diameter generally conforming to the shape of an injured limb such as, for example, a leg or arm. Disposed interiorly of the outer shell structure is a series of air bags or similar means capable of assuming a normally flattened configuration but which when inflated with air through a valved inlet port are capable of being radially expanded to conform to the irregular shape of the limb or other body part with which each air bag is intended to engage. Means are provided for firmly releasably securing the radially telescoped half-shell members together after they have been snugly fitted relative to each other about the limb or other body part. In an alternatively preferred form of the invention, the two complementary half-shell members are configured to form an outer shell structure conforming generally to the shape of a pair of articulated or conjoint body limbs whereby the two articulated or conjoined limbs are immobilized with respect to each other.

Claims

1. Orthopedic apparatus for immobilizing a body part comprising:

a pair of complementary half-shell members, each of said half-shell members being generally channel shaped in transverse cross-section and having a pair of radially spaced, longitudinally extending opposed free edges,

said shell members being relatively rigid about an axis lying in planes defining said transverse cross-section and being relatively flexible about an axis substantially perpendicular to said first-mentioned axis whereby the opposed radially spaced free edges of each half-shell member are adapted to be flexed relative to one another to selectively decrease or increase the inside diameter of each said half-shell member respectively,

said shell members adapted to be fitted relative to each other about said body part in a substantially diametrically opposed manner with the opposed radially spaced free edges of said half-shell members being concentrically nested to define a radially telescoped tubular outer member surrounding said body part and generally conforming to the shape thereof,

said half-shell members being radially telescopingly adjusted relative to each other about said body part such that separate longitudinally spaced portions of the inner surface of each of said half-shell members are adapted to engage said part in an abutting manner at corresponding longitudinally spaced locations along said body part respectively,

said half-shell members including means for releasably securing same together in said adjusted radially telescoped relation; and

a plurality of pneumatically inflated cells disposed within said half-shell members in a circumferentially juxtaposed manner, said inflated cells extending longitudinally with respect to said half-shell members and adapted to extend radially inwardly between the interior surface of said tubular outer member and said body part, at least portions of the radially inner extent of said inflated cells adapted to conform to and engage corresponding portions of said body part which are spaced radially inwardly from said interior surface of said tubular outer member and which are not in abutting engagement with said interior surface of said tubular outer member whereby said inflated cells provide immobilizing support for said corresponding portions of said body part, and said radially telescoped tubular outer member provides additional immobilizing support for said body part by virtue of engaging said body part in said abutting manner at said plurality of separate longitudinally spaced locations as hereinaforesaid.

2. The apparatus of claim 1 wherein the action of said half-shell members engaging said corresponding portions of said body part in said abutting manner at said separate longitudinally spaced locations maintain those portions of said inflated cells coextensive with said locations in a substantially flattened condition.

3. The apparatus of claim 1 wherein said pneumatically inflated cells have an internal pressure within the range of 15 mm Hg to 25 mm Hg.

4. The apparatus of claim 1 wherein said body part comprises the lower leg and foot of a human, one of said half-shell members being L-shaped to generally conform to the back of the lower leg and underlie the heel and sole of the foot, the other of said half-shell members being L-shaped to conform generally to the front of the lower leg and overlie the instep portion of the foot, and wherein the inner surface of said one half-shell member is adapted to engage said body part at separate longitudinally spaced locations in an abutting manner including the back of the lower leg and the heel and the sole of the foot, and the inner surface of said other half-shell member is adapted to engage said body part at separate longitudinally spaced locations in an abutting manner including the front of the lower leg and the instep of the foot whereby said orthopedic apparatus is employable as a walking cast.

5. The apparatus of claim 1 wherein said body part comprises a first limb and a second limb and a joint connecting said first and second limbs, and wherein the inner surface of said one half-shell member is adapted to engage said body part in an abutting manner at separate longitudinally spaced locations on said first and said second limb respectively, and wherein the inner surface of said other half-shell member is adapted to engage said body part in an abutting manner at separate longitudinally spaced locations on said first and second limb respectively, whereby said orthopedic apparatus is employable to immobilize said first limb relative to said second limb.

6. The apparatus of claim 1 wherein said means for releasably securing said half-shell members together comprises a plurality of fastening members longitudinally spaced along the outer surface of said tubular outer member, each of said fastening members including a first flexible fastening strip affixed exteriorly to said one half-shell member and a second flexible fastening strip affixed exteriorly to said other half-shell member in circumferential alignment with said first fastening strip, said first fastening strip having a pair of end portions respectively extending beyond the radially spaced free edges of said one half-shell member, said second fastening strip having a pair of end portions terminating respectively in spaced relation with respect to the radially spaced free edges of said other half-shell member respectively, said end portions of said first fastening strip being in fastening mating engagement with said terminal end portions of said second fastening strip, respectively, when said half-shell members are secured together in said adjusted radially telescoped relation about said body part.

7. The apparatus of claim 1 wherein each of said plurality of inflated cells comprises an inflatable flexible bag including valve means for permitting a pressurizing medium to be introduced therein and for maintaining said pressurizing medium within said inflatable bag at a predetermined internal pressure.

8. The apparatus of claim 7 wherein said predetermined internal pressure is within the range of 15 mm Hg to 25 mm Hg.

9. The apparatus of claim 1 wherein said plurality of inflated cells comprises three in number, and said cells are disposed within said tubular outer member in circumferentially spaced relation from one another.

10. The apparatus of claim 1 wherein said plurality of inflated cells comprises four in number, said inflated cells being disposed within said tubular outer member such that the opposed lateral extremities of each cell respectively slightly overlap a lateral extremity of a neighboring cell to define a multi-cellular supporting surface adapted to completely circumferentially surround said body part.

11. The apparatus of claim 1 wherein said plurality of inflated cells comprises two in number, said cells being disposed within said tubular outer member in a diametrically opposed manner between the diametrically opposed seams of said tubular outer member and the outer surface of said body part respectively, said seams being defined by the telescoping radially spaced free edges of said half-shell members.

12. The apparatus of claim 7 wherein at least one of said flexible bags includes an outer sleeve of absorbtive material extending substantially completely circumferentially around said one bag so that a portion of said outer sleeve is adapted to contact the surface of said body part and a circumferentially corresponding portion of said outer sleeve contacts the inner surface of said tubular outer member, each of said half-shell members being provided with a plurality of spaced apertures, said circumferentially corresponding portion of said outer sleeve being in registration with at least some of said spaced apertures whereby perspiration on said surface of said body part is absorbed by said outer sleeve and caused to wick to said circumferentially corresponding portion of said outer sleeve and be evaporated off through said apertures in registration therewith.

13. The method of immobilizing a body part with the aid of orthopedic apparatus comprising first and second channel shaped shell members each of which has a longitudinal axis substantially parallel to the longitudinal axis of said body part, each of said first and said second shell members being relatively flexible about said first-mentioned axis and being relatively rigid about a transverse axis substantially perpendicular to said first-mentioned axis, means for releasably securing said first and second shell members together about said body part, and a plurality of individual longitudinally extending inflatable support members disposed interiorly with respect to said first and second shell members in circumferentially juxtaposed relation with respect to each other;

wherein said method comprises the following steps;

a. fitting said first and said second shell members relative to each other about said body part in a substantially diametrically opposed radially telescoping manner with said first and said second channel shaped shell members forming a tubular outer member surrounding said body part and with said plurality of individual support members being disposed in said circumferentially juxtaposed relation between the inner surface of said tubular outer member and the outer surface of said body part in an uninflated substantially flattened condition;

b. adjustably radially telescoping said first and said second shell members relative to each other to cause separate longitudinally spaced portions of the inner surface of each of said first and second shell members to engage said body part in an abutting manner at corresponding longitudinally spaced locations along said body part respectively;

c. employing said releasably securing means to releasably secure said first and second shell members together about said body part and maintain them in said adjusted radially telescoped position; and

d. inflating said inflatable support members to a predetermined internal pressure to cause said inflatable support members to expand radially between the interior surface of said tubular outer member and the exterior surface of said body part so that said inflatable support members conform to and engage corresponding portions of said body part which are radially inwardly spaced from said interior surface of said tubular outer member and which are not in abutting engagement with said tubular outer member.

14. The method of claim 13 wherein only certain portions of said inflatable support members are caused to expand radially through the manipulation as defined in step (d) while certain other portions of said inflatable support members are maintained in their substantially flattened condition by the action of said first and second shell members being brought into abutting engagement with said body part as defined in step (b).

15. The method of claim 13 wherein said step (d) of inflating said inflatable support members to a predetermined internal pressure comprises admitting a fluid medium to the interior of said support members under a pressure within the range of 15 mm Hg to 25 mm Hg.

16. The method of claim 13 wherein said body part comprises the lower leg and foot of a human, said first shell member being L-shaped to conform generally to the back of the lower leg and underlie the heel and sole of the foot, and said second shell member being L-shaped in a complementary manner with respect to said first shell member to conform generally to the front of the lower leg and overlie the instep portion of the foot, further comprising the step of employing said orthopedic apparatus as a walking cast.

17. The method of claim 13 wherein said body part comprises the lower leg and foot of a human, said first shell member being L-shaped to conform generally to the back of the lower leg and underlie the heel and sole of the foot, and said second shell member being L-shaped in a complementary manner with respect to said first shell member to conform generally to the front of the lower leg and overlie the instep portion of the foot, wherein said step (b) comprises engaging said body part with said interior surface of said first shell member in an abutting manner at separate longitudinally spaced locations including the back of the calf, and the heel and sole of the foot;

and comprises engaging said body part with said interior surface of said second shell member in an abutting manner at separate longitudinally spaced locations including the front of the calf and the instep of the foot.

18. The method of claim 13 wherein said body part comprises a first limb and a second limb and a joint connecting said first and second limbs, said step (b) comprises engaging said body part with said interior surface of said first shell member in an abutting manner at separate longitudinally spaced locations on said first and second limb respectively;

and comprises engaging said body part with said interior surface of said second shell member in an abutting manner at separate longitudinally spaced locations on said first and second limb respectively;

further comprising the step of employing said orthopedic apparatus to immobilize said first limb relative to said second limb.