Method of processing fusible inserts

• US 3,957,382 A
• Filed: 06/11/1974
• Issued: 05/18/1976
• Est. Priority Date: 06/11/1973
• Status: Expired due to Term

• Current Assignee: Raychem Limited (TE Connectivity Limited)
• Original Assignee: Raychem Limited (TE Connectivity Limited)
• Inventors: Diaz, Stephen H., Greuel, Walter J. Jr.
• Primary Examiner(s): Hunter, H. Hampton
• Application Number:
  US05/478,308
• Time in Patent Office: 707 Days
• Field of Search: 403/27, 403/270, 403/28, 403/265, 403/300, 285/DIG. 10, 285/381, 285/21, 285/423, 285/93, 264/230, 264/317, 264/DIG. 44, 156/86, 156/64, 156/155
• US Class Current: 403/27
• CPC Class Codes: B29C 2061/0691 the means being protrusions on the preform surface disappearing when the temperature is reached
• CPC Class Codes: B29C 61/0616 layered or partially layered preforms, e.g. preforms with layers of adhesive or sealing compositions B29C61/0625 and B29C61/065 take precedence
• CPC Class Codes: B29C 61/0666 comprising means indicating that the shrinking temperature is reached
• CPC Class Codes: F16L 47/22 using shrink-down material
• CPC Class Codes: H01R 4/72 using a heat shrinking insulating sleeve
• CPC Class Codes: H02G 15/1806 Heat shrinkable sleeves insulation of electrical connections using a heat shrinking insulating sleeve H01R4/72
• CPC Class Codes: Y10S 174/08 Shrinkable tubes
• CPC Class Codes: Y10S 285/909 Fluorocarbons and memory plastics
• CPC Class Codes: Y10T 403/20 with indicator or inspection means
• CPC Class Codes: Y10T 403/477 Fusion bond, e.g., weld, etc.

Abstract

A fusible insert having protuberances on at least one surface is disposed between a heat recoverable sleeve and the substrate over which the sleeve is recovered. The protuberances provide for mechanical engagement between the liner and the sleeve or substrate. When the protuberance has substantially the same melting temperature as the liner and the sleeve has been recovered but insufficient heat added to make the insert flowable, the protuberances form detectable bumps on the outer surface of the sleeve indicating that more heat should be added to render the insert flowable.

Claims

1. In combination, a heat recoverable sleeve, a substrate, said sleeve being positioned over said substrate for heat recovery into contact with said substrate, said sleeve having disposed adjacent to the inner surface of said sleeve a fusible liner comprising a fusible polymeric adhesive material having protuberances on at least one surface of said liner, said protuberances comprising a fusible material, said protuberances being of such size and shape that they form readily obvious bumps or ridges on the outer surface of the heat recoverable sleeve after it has recovered into contact with said substrate but insufficient heat has been added to cause the insert to flow and upon application of sufficient heat, said protuberances and fusible liner flow to form a complete bond between said sleeve and said substrate.

2. The recoverable sleeve of claim 1 wherein said sleeve has the property of elastic memory.

3. The recoverable sleeve of claim 1 wherein said sleeve is a crosslinked polymer.

4. A method of recovering a heat recoverable sleeve over a substrate comprising positioning the sleeve over a substrate, the inner diameter of said sleeve being larger than the outer diameter of the substrate, interposing a fusible insert between said sleeve and said substrate, said insert having protuberances on at least one surface, and applying heat to shrink said recoverable sleeve into contact with said substrate and to melt said insert to form a bond between said sleeve and said substrate, said protuberances on said insert operating as means visible through said sleeve to indicate when sufficient heat has been applied.

5. A method of claim 4 wherein said protuberances comprise a fusible material having substantially the same flow temperature as that of the liner and being of such size and shape that they form readily detectable bumps or ridges on the outer surface of the recoverable sleeve as it is being recovered.

6. The method of claim 4 wherein heat is applied to shrink said recoverable sleeve until bumps on the surface of the recoverable sleeve are observed and continuing the application of heat to said recoverable sleeve until bumps are no longer observed whereby said insert and said protuberances flow to form a complete bond between said sleeve and said substrate.

7. The method of claim 4 wherein said protuberances do not flow at the temperature at which the sleeve is recovered and upon recovery of the sleeve, said protuberances mechanically engage said substrate or said sleeve to improve the strength of the joint between the substrate and said sleeve.

8. In combination, a substrate, a heat recoverable sleeve adapted to be heat recovered into contact with a substrate, said sleeve being positioned over said substrate for heat recovery into contact with said substrate and a fusible liner disposed adjacent to the inner surface of said sleeve comprising a fusible material having protuberances on at least one surface of said liner whereby upon application of heat, said protuberances show through said sleeve as said sleeve is recovered into contact therewith and upon continued application of heat said liner melts to fuse said sleeve to said substrate.

9. The combination of claim 8 wherein said protuberances comprise a fusible material having substantially the same flow temperature as that of said liner, said protuberances being of such size and shape that they form readily detectable bumps or ridges on the outer surface of the heat recoverable sleeve after it has recovered into contact with a substrate.

10. The combination of claim 8 wherein said protuberances comprise a material which does not flow at the temperature of recovery of said recoverable sleeve whereby said protuberances mechanically engage the sleeve or substrate thereby improving the strength of the joint between said sleeve and said substrate.