Apparatus for making oriented hollow plastic articles

• US 3,966,378 A
• Filed: 05/28/1974
• Issued: 06/29/1976
• Est. Priority Date: 05/28/1974
• Status: Expired due to Term

• Current Assignee: Emery I. Valyi
• Original Assignee: Emery I. Valyi
• Inventors: Valyi, Emery I.
• Primary Examiner(s): Husar, Francis S.
• Assistant Examiner(s): Charvat, Robert J.
• Application Number:
  US05/473,580
• Time in Patent Office: 763 Days
• Field of Search: 425/404, 425/445, 425/446, 425/DIG. 208, 425/DIG. 209, 425/DIG. 211, 425/DIG. 213, 425/387 B, 425/242 B, 425/324 B, 425/DIG. 215, 264/94, 264/96, 264/97
• US Class Current: 425/150
• CPC Class Codes: B29C 2049/2404 inside the article
• CPC Class Codes: B29C 2949/0715 the preform having one end closed
• CPC Class Codes: B29C 2949/22 at neck portion
• CPC Class Codes: B29C 2949/24 at flange portion
• CPC Class Codes: B29C 2949/26 at body portion
• CPC Class Codes: B29C 2949/28 at bottom portion
• CPC Class Codes: B29C 2949/3008 at neck portion
• CPC Class Codes: B29C 2949/3012 at flange portion
• CPC Class Codes: B29C 2949/3016 at body portion
• CPC Class Codes: B29C 2949/302 at bottom portion
• CPC Class Codes: B29C 2949/3024 characterised by the number of components or by the manufacturing technique
• CPC Class Codes: B29C 2949/3026 having two or more components
• CPC Class Codes: B29C 2949/3032 having components being injected
• CPC Class Codes: B29C 2949/3034 having two or more components being injected
• CPC Class Codes: B29C 2949/3041 having components being extruded
• CPC Class Codes: B29C 2949/3042 having two or more components being extruded
• CPC Class Codes: B29C 2949/3048 having components being thermoformed
• CPC Class Codes: B29C 2949/3051 having two or more components being thermoformed
• CPC Class Codes: B29C 2949/3056 having components being compression moulded
• CPC Class Codes: B29C 2949/3058 having two or more components being compression moulded
• CPC Class Codes: B29C 2949/3064 : having at least one components being applied using techniques not covered by B29C2949/3032 - B29C2949/3062
• CPC Class Codes: B29C 2949/3066 : having two or more components being applied using said techniques
• CPC Class Codes: B29C 2949/308 : by dip coating
• CPC Class Codes: B29C 2949/3084 : said at least one component obtained by casting
• CPC Class Codes: B29C 35/16 : Cooling cooling extruded material B29C48/911; cooling preforms for blow moulding B29C49/6427; cooling blown articles B29C49/66; cooling tyres during post cure inflation B29D30/0643
• CPC Class Codes: B29C 49/06 : Injection blow-moulding
• CPC Class Codes: B29C 49/08 : Biaxial stretching during blow-moulding
• CPC Class Codes: B29C 49/18 : using several blowing steps B29C49/16 takes precedence
• CPC Class Codes: B29C 49/24 : Lining or labelling
• CPC Class Codes: B29C 49/6409 : Thermal conditioning of preforms B29C49/68 takes precedence
• CPC Class Codes: B29C 49/6464 : Heating
• CPC Class Codes: B29C 49/6465 : Cooling
• CPC Class Codes: B29C 49/6466 : on the inside
• CPC Class Codes: B29C 49/6472 : in several stages
• CPC Class Codes: B29K 2067/00 : Use of polyesters or derivatives thereof, as moulding material
• CPC Class Codes: B29K 2995/0053 : bi-axially
• CPC Class Codes: Y10S 425/228 : Injection plunger or ram: transfer molding type

Abstract

Method and apparatus for the preparation of oriented hollow objects of moldable organic plastic material by providing a parison on a first blow core, expanding said parison into an intermediate shape, as by pre-expanding it, transferring said pre-expanded parison to a second blow core, finally extending and expanding said parison to form said hollow object in finished shape.

Claims

1. An apparatus for forming objects of moldable organic plastic material which comprises:

at least one first core;

means cooperating with said first core and aligned therewith for providing a parison thereon;

a first mold spaced from said first core and engageable with said first core for forming said parison;

means operatively connected to and carried by said first core for forming said parison located on said first core;

means associated with said first core and said first mold for bringing together and for separating said first core and said first mold, said separating leaving said formed parison retained in said first mold free from said first core;

at least one second core in spaced relationship to said first core;

means including said first mold for transferring said formed parison from said first mold to said second core;

at least one second mold in spaced relationship to said first mold;

means associated with said second core and second mold for transferring said formed parison into said second mold;

means on said second core for expanding the formed parison in said second mold.

2. An apparatus according to claim 1 including means on said second core for axially extending said formed parison.

3. The apparatus of claim 2 wherein said second core comprises an extensible mandrel adapted to extend said parison axially.

4. The apparatus of claim 2 wherein said means for extending said formed parison is a means for fully extending said partially formed parison.

5. The apparatus of claim 4 wherein said means for fully extending said partially formed parison is a means for fully extending said partially formed parison in said second mold.

6. The apparatus of claim 1 wherein said parison providing means comprises a heating die adapted to heat a parison placed thereinto to deformation temperature.

7. The apparatus of claim 4 wherein said heating die contains a controllable heating means.

8. The apparatus of claim 4 wherein said heating die is engageable with said first core and in lateral relation to a dispenser containing a quantity of previously formed parisons, and said first core is laterally reciprocable therebetween.

9. The apparatus of claim 1 wherein said parison providing means comprises a dispenser containing a quantity of previously formed parisons which is engageable with at least one of said first cores.

10. The apparatus of claim 9 wherein said dispenser is engageable with at least two of said cores, and said parison providing means further comprises a parison die engageable with said cores and in lateral relation to said dispenser and said cores are reciprocable therebetween.

11. The apparatus of claim 1 wherein said first core includes controllable heating means.

12. The apparatus of claim 1 wherein said parison providing means comprises a dispenser containing a quantity of pre-formed parisons or parison liners in lateral relation to said first core, a parison die or heating die in juxtaposition to said core, and means for conveying said parison or liner from said dispenser to said core.

13. The apparatus of claim 12 wherein said conveying means comprises a carrier assembly juxtaposed with said dispenser and laterally reciprocable into alignment between said core and said die.

14. The apparatus of claim 13 wherein said carrier assembly comprises a receptacle which is separable into at least two sections and means for separating and uniting said sections.

15. The apparatus of claim 14 wherein said separating and uniting means act in response to the movement of said blow core.

16. The apparatus of claim 1 wherein means for forming said parison on said first core comprises fluid under pressure carried through a tubular passageway and directed against the inner surface of the parison.

17. The apparatus of claim 16 wherein said passageway is contained within said core.

18. The apparatus of claim 1 wherein said means for expanding said partially formed parison in said second mold comprises fluid pressure carried through a tubular passageway and directed into the space existing between the parison and the core.

19. The apparatus of claim 18 which comprises a plurality of interconnected second molds and a corresponding number of second cores.

20. The apparatus of claim 19 wherein said interconnected second molds are mounted on an indexing device and are adapted to move into and out of cooperation with said cores.

21. The apparatus of claim 20 wherein said indexing device comprises a rotary carousel.

22. The apparatus of claim 20 wherein said interconnected molds are serially connected to said first mold.

23. The apparatus of claim 22 wherein the cavity within each of said second molds is progressively increased in size.

24. The apparatus of claim 23 wherein each of said molds including said first mold possesses a temperature control means.

25. The apparatus of claim 19 where at least one of said second cores includes an extensible mandrel for axially extending said parison in said second molds.

26. The apparatus of claim 25 including a speed control for regulating the rate of movement of said mandrels.

27. The apparatus of claim 1 further including a transfer device comprising at least one removal means adapted to retain said expanded objects upon release from said second mold.

28. The apparatus of claim 27 comprising a plurality of removal fingers carried on indexing means for movement in and out of communication with said second mold.

29. The apparatus of claim 1 wherein said parison providing means comprises a parison die defining the outer parison surface, with said first core defining the inner parison surface and means for introducing moldable plastic therein.

30. The apparatus of claim 29 wherein said introducing means comprises a pressure molding apparatus.

31. The apparatus of claim 1 wherein said first core is a blow core.

32. The apparatus of claim 1 wherein said second core is a blow core.

33. The apparatus of claim 1 wherein said means for expanding the formed parison in said second mold is a means for fully expanding the partially formed parison.

34. The apparatus of claim 1 including means operatively connected to said first mold for moving said first mold into and out of alignment with said first and second cores.

35. The apparatus of claim 34 including means operatively connected to said second mold for moving said second mold into and out of alignment with said second core.

36. The apparatus of claim 35 wherein said first mold and said second mold are maintained in integral spaced relationship and arranged for common reciprocation.

37. The apparatus of claim 1 including means operatively connected to said first core for moving said first core into and out of engagement with said first mold.

38. The apparatus of claim 37 including means operatively connected to said second core for moving said second core into and out of engagement with said first mold and second mold.

39. The apparatus of claim 1 including a neck mold associated with said first core.

40. The apparatus of claim 1 including a neck mold associated with said second core.

41. The apparatus of claim 1 including means operatively connected to said second core for separating said second core and said second mold and and expanded parison contained therein while retaining the expanded parison in said second mold.