Power supply for refrigeration units

• US 3,974,660 A
• Filed: 07/01/1974
• Issued: 08/17/1976
• Est. Priority Date: 07/01/1974
• Status: Expired due to Term

• Current Assignee: Tecumseh Products Company
• Original Assignee: Tecumseh Products Company
• Inventors: Farr, James B.
• Primary Examiner(s): Wayner, William E.
• Application Number:
  US05/485,028
• Time in Patent Office: 778 Days
• Field of Search: 62/243, 62/236, 62/229, 62/230, 307/66, 307/64, 321/45 R, 321/21
• US Class Current: 62/229
• CPC Class Codes: B60H 1/3222 characterised by the compressor driving arrangements, e.g. clutches, transmissions or multiple drives B60H1/3208, B60H1/3226 take precedence
• CPC Class Codes: B60N 3/104 with refrigerating or warming systems
• CPC Class Codes: F25B 27/00 Machines, plants or systems, using particular sources of energy F25B30/06 takes precedence
• CPC Class Codes: H02M 1/10 Arrangements incorporating converting means for enabling loads to be operated at will from different kinds of power supplies, e.g. from ac or dc

Abstract

A battery powered inverter power supply for recreational vehicle refrigeration units or the like which is adapted to operate in a DC mode wherein power is supplied to the inverter and refrigeration unit from a vehicle battery, and in an AC mode wherein power is supplied to the refrigeration unit from a source of normal household power. A cold control circuit is responsive to a thermostatic sensor within the refrigerated enclosure to apply battery power to the inverter power supply only when the supply is operating in the DC mode and cooling is required. A battery charger is operable during the AC mode to automatically recharge the vehicle battery.

Claims

1. In a refrigeration system, the combination comprising a refrigeration unit having a refrigerated enclosure and a compressor driven by an AC motor, a battery, inverter circuit means responsive to connection to said battery to supply first AC power to said motor, connection means for connection to a source of second AC power, first switch means operatively connected to said AC power connection means, said inverter circuit means and said motor, said first switch means having a first switch position for connecting said compressor motor to said inverter circuit means and a second switch position for connecting said compressor motor to said AC power connection means, battery charging means electrically connected to said AC power connection means and adapted to be responsive to said second AC power to provide a series of pulses for charging said battery, second switch means operable in unison with said first switch means and having third and fourth switch positions corresponding to said first and second switch positions of said first switch means, said third switch position of said second switch means being arranged to connect said battery to said inverter circuit means to enable said inverter circuit means, said fourth switch position being arranged to connect said battery to said battery charging means to enable said battery charging means according to the charge on said battery, and third switch means responsive to a predetermined condition of said refrigeration unit to remove power from said compressor motor regardless of the switch positions of said first and second switch means.

2. The combination set forth in claim 1 further comprising sensing means electrically coupled to said AC power connection means to sense connection of said AC power connection means to said source, said sensing means being in a first condition when said AC power connection means is disconnected from said source and in a second condition when said AC power connection means is connected to said source, and wherein said first and second switch means are operatively connected to said sensing means such that said first and second switch means are in said first and third switch positions, respectively, when said sensing means is in said first condition and in said second and fourth switch positions, respectively, when said sensing means is in said second condition.

3. The combination set forth in claim 1 wherein said inverter circuit means includes reactive output coupling means electrically isolating said inverter circuit means against direct electrical conduction between said inverter circuit means and said AC power connection means and against direct electrical conduction between said inverter circuit means and said compressor motor.

4. The combination set forth in claim 3 wherein said battery charging means includes reactive coupling means electrically isolating said battery charging means against direct electrical conduction between said battery charging means and said AC power connection means and against direct electrical conduction between said battery charging means and said compressor motor.

5. The combination set forth in claim 4 wherein said third switch means is responsive to the temperature within said refrigerated enclosure to remove power from said compressor motor when said temperature falls below a predetermined level.

6. The combination set forth in claim 5 wherein said third switch means comprises fourth and fifth switch means, said fourth switch means being electrically connected between said first switch means and said compressor motor and responsive to said temperature to disconnect said first switch means from said motor, and fifth switch means being operable to disconnect said battery from said inverter circuit means when said first switch means is disconnected from said motor by said fourth switch means.

7. The combination set forth in claim 6 wherein said fourth and said fifth switch means comprise respective sets of thermally actuated contacts.

8. The combination set forth in claim 6 wherein said fourth switch means comprises thermally actuated contacts, said fifth switch means comprises electronic switch means operable in response to operation of said contacts and wherein said electronic switch means is coupled to said contacts through reactive coupling means such that said electronic switch means is electrically isolated against direct electrical conduction between said electronic switch means and said AC power connection means and against direct electrical conduction between said electronic switch means and said compressor motor.

9. The combination set forth in claim 8 wherein said fifth switch means includes an oscillator circuit having inductive feedback circuit means and wherein said reactive coupling means is inductively coupled in said inductive feedback circuit to control said oscillator circuit according to said thermally actuated contacts.

10. The combination set forth in claim 1 wherein said first and said second switch means are respective first and second contact sets of a relay and said relay includes a coil to operate said contact sets in response to AC power when said connecting means is connected to said source.

11. The combination set forth in claim 1 wherein said third switch means comprises fourth and fifth switch means, said fourth switch means being electrically connected between said first switch means and said compressor motor and responsive to said condition to disconnect said first switch means from said motor, and fifth switch means being operable to disconnect said battery from said inverter circuit means when said first switch means is disconnected from said motor by said fourth switch means.

12. The combination set forth in claim 11 wherein said fourth and said fifth switch means comprise respective sets of thermally actuated contacts.

13. The combination set forth in claim 11 wherein said fourth switch means comprises thermally actuated contacts, said fifth switch means comprises electronic switch means operable in response to operation of said contacts and wherein said electronic switch means is coupled to said contacts through reactive coupling means such that said electronic switch means is electrically isolated against direct electrical conduction between said electronic switch means and said AC power connection means and against direct electrical conduction between said electronic switch means and said compressor motor.

14. The combination set forth in claim 13 wherein said fifth switch means includes an oscillator circuit having inductive feedback circuit means and wherein said reactive coupling means is inductively coupled in said inductive feedback circuit to control said oscillator circuit according to said thermally actuated contacts.

15. The combination set forth in claim 1 wherein said inverter circuit means comprises triggering circuit means responsive to connection to said battery to supply a periodic series of triggering signals and inverter switching means directly connected to said battery and responsive to said triggering signals to provide said first AC power to said motor, said inverter switching means drawing substantially no power from said battery in the absence of said triggering signals, and wherein said third switch means includes a switch connected between said battery and said triggering circuit means and operable in response to said predetermined condition of said refrigeration system to disconnect said battery from said triggering circuit means.

16. In a refrigeration system, the combination comprising a refrigeration unit having a refrigerated enclosure and a compressor driven by an AC induction motor, a source of DC power, inverter circuit means including triggering circuit means responsive to connection to said DC power source to supply a series of periodic triggering signals and inverter switching means operatively connected to said DC power source and responsive to said triggering signals to provide AC power to said induction motor, said inverter switching means drawing substantially no power from said DC power source in the absence of said triggering signals, and control circuit means operatively connecting said DC power source to said triggering circuit means and responsive to a predetermined condition of said refrigeration system to disconnect said DC power source from said triggering circuit means, said control circuit means comprising first switching means having a conductive condition responsive to said predetermined condition of said refrigeration system, a control circuit operatively connected to said first switching means to supply a control signal in response to the conductive condition of said first switching means, and second switching means comprising a first electronic switch having first and second electrodes electrically connecting said DC power source and to said triggering circuit means and a control electrode responsive to said control signal to change the conductive condition of said first electronic switch.

17. The combination set forth in claim 16 wherein said control circuit is coupled to said first switching means through reactive coupling means such that said control circuit means is electrically isolated from direct electrical conduction between said control circuit means and said first switching means and from direct electrical conduction between said control circuit means and said compressor motor.

18. The combination set forth in claim 17 wherein said control circuit comprises an oscillator circuit connected to said DC power source and responsive to said conductive condition of said first switching means to generate an oscillatory signal in the absence of said predetermined condition, and detection circuit means electrically connected to said oscillator to provide said control signal in response to said oscillatory signal.

19. The combination set forth in claim 18 wherein said oscillator comprises an electronic switch having first and second main electrodes and a control electrode for controlling conduction between said main electrodes, and wherein said coupling means comprises a transformer having a first winding connecting one of said main electrodes to said DC power source, a second winding magnetically coupled to said first winding and electrically coupled to said control electrode, the magnetic coupling between said first and second windings causing said oscillator to generate said oscillatory signal, and a third winding magnetically coupled to at least one of said first and second windings to vary said magnetic coupling between said first and second windings in response to the conductive condition of said first switching means and thereby control operation of said oscillator.

20. The combination set forth in claim 19 wherein said detection circuit means is connected to said oscillator through rectifier circuit means poled to permit current flow therethrough in a forward direction from said detection circuit means to said oscillator and to block current flow therethrough in a reverse direction from said oscillator to said detection circuit means, said rectifier circuit means comprising bipolar junction transistor means having first and second main electrodes respectively connected to said detection circuit means and said oscillator, and a control electrode connected to one of said first and second electrodes such that the junction between said control electrode and the other of said first and second electrodes is poled to conduct current in said forward direction.

21. The combination set forth in claim 19 wherein said first switch means comprises a pair of thermal responsive contacts arranged to short said third winding.

22. In a refrigeration system, the combination comprising a refrigeration unit having a compressor driven by an AC motor, a battery which provides a source of DC power, inverter circuit means responsive to connection to said battery to supply first AC power to said motor from said battery, said inverter circuit means including rectifier means and a transformer having a primary winding connected in series with said rectifier means across said battery and having a secondary winding connected to said motor, AC power input means connected to said motor and to said secondary and adapted for connection to a source of second AC power so that when said AC power input means is connected to said AC source said second AC power is applied to said motor and to said secondary winding thereby inducing an AC signal in said primary, said rectifier means being arranged to rectify said induced AC signal and develop DC power for charging said battery, regulating means connected to said battery and responsive to the charge level thereof to provide a first signal, and switch means connected between said AC power input means and said transformer secondary and responsive to said first digital to place said second AC power across said secondary when said charge level of said battery is below a first predetermined level, said switch means comprising an electronic switch having a control electrode, and first and second main electrodes respectively electrically connected to said AC power input means and to said secondary winding, the conductive condition between said first and second electrodes being responsive to a triggering signal at said control electrode, and triggering means responsive to said first signal to provide said triggering signal when said charge level is below said first predetermined level.

23. The combination set forth in claim 22 wherein said triggering circuit means comprises an oscillator which is gated into an oscillating condition by said first signal to provide a series of triggering signals to said control electrode.

24. The combination set forth in claim 23 wherein said oscillator is transformer coupled to said control electrode.

25. In a refrigeration system, the combination comprising a refrigeration unit having a compressor driven by an AC motor, a battery which provides a source of DC power, inverter circuit means responsive to connection to said battery to supply first AC power to said motor from said battery, said inverter circuit means including rectifier means and a transformer having a primary winding connected in series with said rectifier means across said battery and having a secondary winding connected to said motor, AC power input means connected to said motor and to said secondary and adapted for connection to a source of second AC power so that when said AC power input means is connected to said AC source said second AC power is applied to said motor and to said secondary winding thereby inducing an AC signal in said primary, said rectifier means being arranged to rectify said induced AC signal and develop DC power for charging said battery, regulating means connected to said battery and responsive to the charge level thereof to provide a first signal, and switch means connected between said AC power input means and said transformer secondary and responsive to said first signal to place said second AC power across said secondary when said charge level of said battery is below a first predetermined level, said regulating means providing said first signal when said battery reaches said first predetermined minimum charge level and maintaining said first signal until said charge level rises to a second predetermined level higher than said first level.

26. The combination set forth in claim 25 wherein said DC power developed by said rectifying means for charging said battery comprises a series of rectified battery charging pulses, said regulating means comprises first and second voltage divider means connected in series across said battery to provide a second signal proportional to the charge level of said battery, means to provide said first signal in response to said second signal, charge storage means connected across one of said voltage divider means and responsive to said battery charging pulses to store charge during each of said battery charging pulses and to discharge said stored charge through said one of said voltage divider means between said battery charging pulses, means to provide a third signal proportional to said battery charge level minus said stored charge, and means to terminate said first signal when said third signal is equal to said second signal.

27. The combination set forth in claim 26 wherein said voltage divider means comprises first and second resistors connected in series across said battery, said charge storage means comprises a capacitor connected in shunt with said first resistor, and said second and third signal responsive means comprises an electronic switch having first and second main electrodes and a control electrode for controlling conduction through said main electrodes, and a voltage breakdown device connected between said control electrode and the junction of said first and second resistors, the conductive condition between said first and second electrodes being responsive to the conductive condition of said voltage breakdown device.

28. In a refrigeration system, the combination comprising a refrigeration unit having a compressor driven by an AC motor, a source of DC power, inverter circuit means responsive to connection to said DC power source to supply first AC power to said motor, AC power input means adapted for connection to a source of second AC power, first switch means having first and second switch positions, said first switch means selectively connecting said compressor motor directly to said inverter circuit means and to said AC power input means in said first and second switch positions respectively, second switch means operatively coupled to said first switch means, said second switch means connecting said DC power source to said inverter circuit means when said first switch means is in said first switch position, and sensing means electrically coupled to said AC power input means to sense connection thereof to said AC power source, said sensing means being in a first conductive condition when said AC power input means is disconnected from said AC power source and in a second conductive condition when said AC power input means is connected to said AC source, and wherein said first and second switch means are operatively connected to said sensing means such that said first and second switch means are in said first and third switch positions, respectively, when said sensing means is in said first condition and in said second and fourth switch positions, respectively, when said sensing means is in said second condition.

29. The combination set forth in claim 28 wherein said sensing means comprises a relay coil and wherein said first and second switch means comprise first and second relay contact sets, respectively.

30. The combination set forth in claim 28 wherein said inverter circuit means includes reactive output coupling means electrically isolating said inverter circuit means against direct electrical conduction between said inverter circuit means and said AC power input means and against direct electrical conduction between said inverter circuit means and said compressor motor.

31. The combination set forth in claim 30 further comprising means electrically connected to said AC power input means and responsive to said second AC power to provide a series of pulses suitable for charging said battery, means electrically isolating said battery charging means against direct electrical conduction between said battery charging means and said AC power input means and against direct electrical conduction between said battery charging means and said motor.

32. In a refrigeration system, the combination comprising a refrigeration unit having a compressor driven by an AC motor, a source of DC power, inverter circuit means responsive to connection to said DC power source to supply first AC power to said motor, AC power input means adapted for connection to a source of second AC power, said inverter circuit means including reactive output coupling means electrically isolating said inverter circuit means against direct electrical conduction between said inverter circuit means and said AC power input means and against direct electrical conduction between said inverter circuit means and said compressor motor, first switch means having first and second switch positions, said first switch means selectively connecting said compressor motor to said inverter circuit means and to said AC power input means in said first and second switch positions, respectively, second switch means operatively coupled to said first switch means, said second switch means connecting said DC power source to said inverter circuit means when said first switch means is in said first switch position, and third switch means responsive to a predetermined condition of said refrigeration unit to remove power from said compressor motor regardless of the switch positions of said first and second switch means, said third switch means including reactive coupling means electrically isolating said third switch means against direct electrical conduction between said third switch means and said source of AC power and against direct electrical conduction between said third switch means and said motor.