Protective safety cap for medicament vial

• US 3,977,555 A
• Filed: 06/16/1975
• Issued: 08/31/1976
• Est. Priority Date: 05/07/1974
• Status: Expired due to Term

• Current Assignee: PharmaCo, Inc. (Merck & Co., Inc.)
• Original Assignee: PharmaCo, Inc. (Merck & Co., Inc.)
• Inventors: Larson, Roger R.
• Primary Examiner(s): Summer, Leonard
• Application Number:
  US05/587,681
• Time in Patent Office: 442 Days
• Field of Search: 215/247, 215/DIG. 3, 206/365, 206/363, 128/272
• US Class Current: 215/247
• CPC Class Codes: A61J 1/201 having one piercing end
• CPC Class Codes: A61J 1/2051 having tap means, e.g. tap means activated by sliding
• CPC Class Codes: A61J 1/2086 for fluid filtration
• CPC Class Codes: A61J 1/2096 Combination of a vial and a syringe for transferring or mixing their contents
• CPC Class Codes: B65D 2251/0015 of the 41-type
• CPC Class Codes: B65D 2251/0056 of the 47-type
• CPC Class Codes: B65D 2251/009 of the 51-type
• CPC Class Codes: B65D 51/226 the piercing or cutting means being non integral with, or not fixedly attached to, the outer closure

Abstract

A cap is provided for telescoping over the puncturable seal of a medicament vial and particularly a unit dose medicament vial. The cap includes a center outwardly projecting tubular extension including outer end circumferentially spaced inwardly projecting abutments. A needle structure including a generally cylindrical body is slidingly received within the tubular extension of the cap and includes a diametrically reduced sharpened tubular needle extension on its inner end opposing and for piercing the puncturable seal of the associated vial upon movement of the needle structure inwardly of the tubular extension or mounting portion of the cap. The exterior of the tubular needle extension, spaced from the terminal end thereof, includes a bulbous enlargement for abutting against and distention of the center portion of the puncturable seal of an associated vial in order to limit penetration of the needle extension through the seal and to stretch the central seal portion to insure its penetration by the sharpened inner end of the needle structure. A cover of tubular configuration and including a closed outer end has its inner end slightly telescoped over the outer terminal end of the tubular extension and encloses those portions of the body projecting outward of the extension, the cover being inwardly displaceable along the tubular extension for engagement with the outer end portion of the needle body to inwardly displace the latter for puncturing of the associated seal by means of the needle extension.

Claims

1. For use in connection with a container having a puncturable resilient seal, a closure cap for support from said container in position with a mounting portion of said cap disposed outwardly of said seal and opening inwardly into the interior of said cap against the outer side of said seal, a tubular needle structure constructed of shape retentive but somewhat flexive and resilient material, said needle structure being supported from said mounting portion with one end thereof opposing the outer side of said seal and for movement of said structure toward and away from said seal, said one end of said needle structure including a pointed end portion for projecting through said seal, said pointed end portion tapering exteriorly toward the terminal end thereof, said pointed end portion, at a point spaced therealong from said terminal end, including a bulbous enlargement shiftable into the interior of said cap for engagement with and inwardly distending the area of said seal disposed about the portion thereof engaged by said pointed end portion and to thereby stretch said area upon final inward movement of said needle structure to insure the piercing of said pointed end through said seal while at the same time limiting penetration of said pointed end through said seal, whereby after a manual inward thrust on said needle structure to pierce said seal is released the resiliency of said seal may outwardly displace said needle structure, upon return of said area of said seal to its static position, to a use position with said pointed end portion projecting only a predetermined amount through said seal.

2. The combination of claim 1 wherein said needle structure is supported from said mounting portion for movement between a first position with said pointed end portion retracted away from the outer side of said seal and a second limit position with said seal distended by said bulbous portion and said pointed end portion projecting through the seal, said mounting portion and needle structure including coacting detent portions operative to positively prevent retractive movement of said needle structure from said second position toward said first position past a third position intermediate said first and second positions, said third position comprising said use position.

3. The combination of claim 1 wherein said tubular needle includes an interior bore portion tapering toward said one end of said needle structure and of a diameter adapted to wedgingly and sealingly seatingly receive the pointed end of a hypodermic needle therein.

4. The combination of claim 1 wherein said mounting portion of said cap and said needle structure include coacting portions progressively yieldingly resisting movement from said first position to a third position intermediate said first and second positions and then releasing said needle structure for free movement from said third position to said coacting position.

5. The combination of claim 4 wherein said coacting portions also includes means for positively preventing retractive movement of said needle structure from said second position toward said first position past said third position.

6. The combination of claim 1 wherein said mounting portion comprises a tubular member in which at least said pointed end portion of said needle structure is enclosed, and a tubular cover open at one end and closed at its other end, having its open end snugly removably telescoped over the outer end of said tubular member remote from said cap.

7. The combination of claim 6 wherein said tubular member tapers, slightly, on its exterior toward said cap.

8. The combination of claim 7 wherein said tubular member includes an exterior longitudinally extending rib over which said cover is telescoped and which defines air passages on both sides thereof between said tubular member and said cover.

9. In combination with an elongated mounting portion and a puncturable resilient seal extending across and supported at one end of said mounting portion with the outer side of said seal facing toward the other end of said mounting portion, a tubular needle structure constructed of shape retentive but somewhat flexive and resilient material, said needle structure being supported from said mounting portion with one end thereof opposing the outer side of said seal and for movement of said structure toward and away from said seal, said one end of said needle structure including a pointed end portion for projection through said seal, said pointed end portion tapering exteriorly toward the terminal end thereof, said pointed end portion, at a point spaced therealong from said terminal end, including a bulbous enlargement projectable from said mounting portion into engagement with and distention of the area of said seal disposed about the portion thereof engaged by said pointed end portion and to thereby stretch said area upon final inward movement of said needle structure to insure the piercing of said pointed end through said seal while at the same time limiting penetration of said pointed end through said seal whereby after a manual inward thrust on said needle structure to pierce said seal is released the resiliency of said seal may outwardly displace said needle structure, upon return of said area of said seal to its static position, to a use position with said pointed end portion projecting only a predetermined amount through said seal.