Coil end insulation for dynamoelectric machines

• US 3,978,359 A
• Filed: 10/30/1974
• Issued: 08/31/1976
• Est. Priority Date: 10/30/1974
• Status: Expired due to Term

• Current Assignee: Westinghouse Electric Company LLC (Brookfield Asset Management Incorporated)
• Original Assignee: Westinghouse Electric Company LLC (Brookfield Asset Management Incorporated)
• Inventors: Simmonds, Leonard B., Kultzow, Robert J.
• Primary Examiner(s): Skudy, R.
• Application Number:
  US05/519,159
• Time in Patent Office: 671 Days
• Field of Search: 310/194, 310/58, 310/260, 310/68, 310/270, 310/59, 310/272, 310/60 A, 310/271, 310/64, 310/213, 310/54, 310/45, 310/43, 336/185, 336/208, 428/426
• US Class Current: 310/260
• CPC Class Codes: H02K 3/14 with transposed conductors, e.g. twisted conductors
• CPC Class Codes: H02K 3/34 between conductors or between conductor and core, e.g. slot insulation
• CPC Class Codes: H02K 3/38 around winding heads, equalising connectors, or connections thereto
• CPC Class Codes: H02K 3/505 for large machine windings, e.g. bar windings H02K3/51 takes precedence
• CPC Class Codes: H02K 9/08 by gaseous cooling medium circulating wholly within the machine casing H02K9/10 takes precedence

Abstract

A construction is provided for the stator coil ends of large dynamoelectric machines such as turbine generators of the inner-cooled type which effectively insulates the ends of the gas coils and mechanically reinforces them without interfering with ventilation. An insulating vent cap is applied over the ventilating tubes at each end of each conductor. The vent caps have a soft, uncured portion and are fitted to the conductor and then impregnated with a resin and cured in place to obtain a good fit of the cap on the conductor. The complete coil ends and connections are then covered with an insulating and mechanically reinforcing tape.

Claims

1. In a dynamoelectric machine having a stator member, a plurality of coils constituting a stator winding, each of said coils comprising two conductors spaced apart on the stator member and having end portions disposed adjacent each other for connection together, each of said conductors comprising a plurality of strands and at least one stack of ventilating ducts, the ducts extending outwardly of said end portions, and a vent cap covering each end conductor, each of said vent caps having an end portion of glass fibers impregnated with a resin and precured in a generally rectangular configuration, said end portion enclosing the extremities of the ventilating ducts and extending beyond them, and each vent cap having a body portion of glass fibers integral with the end portion, said body portion covering and conforming to the end portion of the conductor and being impregnated with a resin cured in place on the conductor.

2. The combination of claim 1 in which each vent cap has a generally rectangular rigid end portion of glass fibers impregnated with an epoxy resin, and a body portion of glass fibers integral with the end portion and open on one sie to fit over the conductor, said body portion being initially flexible and unimpregnated.

3. The combination of claim 1 including means for connecting together the adjacent end portions of the conductor strands, and insulating means covering said connecting means and conductor end portions.

4. A dynamoelectric machine comprising:

a stator core supported in a substantially gastight housing, said core having longitudinal slots in the inner periphery thereof;

a stator winding located in said slots comprising conductors of a plurality of conductive strands with a plurality of ventilating ducts intimately associated with said strands, end portions of said strands extending beyond said core and selectively interconnected to form winding end turns, said ventilating ducts extending substantially longitudinally outward from said end turns with open ends within said housing;

a winding end turn insulation structure comprising a plurality of vent caps of insulating material, each of said vent caps having a substantially rigid and rectangular open end portion fitting over said open ends of a group of said ventilating ducts and a body portion, integral with said end portion, covering and substantially conforming to a group of strands of said winding end turn, each of said vent caps comprising glass fibers impregnated with an epoxy resin.

5. A dynamoelectric machine in accordance with claim 4 wherein:

said winding end turn insulation structure further comprises, under said vent caps, members of insulating material filling space between said strands and said ventilating ducts, said members also impregnated with an epoxy resin.

6. A dynamoelectric machine in accordance with claim 5 wherein:

said winding end turn insulation structure further comprises, over said vent caps and said winding end turns, a wrapping of insulating material also impregnated with an epoxy resin.