Nailable foam faced board

• US 3,979,867 A
• Filed: 06/20/1975
• Issued: 09/14/1976
• Est. Priority Date: 06/20/1975
• Status: Expired due to Term

• Current Assignee: National Gypsum Properties LLC
• Original Assignee: National Gypsum Properties LLC
• Inventors: Sowinski, Gerard T.
• Primary Examiner(s): Purser, Ernest R.
• Assistant Examiner(s): Friedman, Carl D.
• Application Number:
  US05/588,778
• Time in Patent Office: 452 Days
• Field of Search: 52/309, 52/376, 52/368, 52/364, 52/617, 52/622, 52/443, 52/741, 428/223
• US Class Current: 52/309.11
• CPC Class Codes: E04B 7/225 the slabs having non-structural supports for roofing materials

Abstract

A wood excelsior board having a rigid polyurethane foam insulation layer foamed-in-place on one face thereof, and a plurality of thin elongate nailing strips disposed at the foam to board interface, with a thin elongate ridge in the outer surface of the foam for readily locating the disposition of the nailing strip thereunder.

Claims

1. In combination, a rigid structural board, a foamed-in-place layer of rigid plastic insulating foam adhered to one face of said board and an elongate thin fastener-retaining strip disposed along the interface of said board and said rigid foam, said strip being substantially thinner than said foam layer, said board having a sufficient degree of porosity at said interface whereby said foam, being foamed-in-place, has portions extending into the pores of said board, and an elongate thin ridge formed in the outer surface of said foam directly outward from the location of said fastener-retaining strip.

2. The combination of claim 1 wherein said board is formed of a mass of long fine wood excelsior.

3. The combination of claim 1 wherein said rigid plastic insulating foam is a polyurethane foam.

4. The combination of claim 1 wherein said fastener-retaining strip is a thin sheet steel strip.

5. The combination of claim 1 wherein said foam extends into said pores about 1/8 inch.

6. The combination of claim 1 wherein said ridge in the outer surface is thicker than the thickness of said fastener-retaining strip.

7. A roof comprising a plurality of rigid structural boards as defined in claim 1.

8. The method of making a rigid porous structural board and rigid foam laminate comprising the steps of disposing a plurality of thin fastener-retaining strips on the top face of a rigid porous structural board while leaving a major portion of said top face uncovered, depositing a layer of foamable plastic over said board and said strips, foaming said plastic with portions thereof entering pores of said board in areas between said strips and with portions over said strips forming raised ridges located over said strips.