Roof construction of a plurality of thermoplastic composite sheets with inorganic flameproofing layer

• US 3,992,842 A
• Filed: 10/03/1974
• Issued: 11/23/1976
• Est. Priority Date: 10/03/1973
• Status: Expired due to Term

• Current Assignee: Dynamit Nobel AG
• Original Assignee: Dynamit Nobel AG
• Inventors: Haage, Karl, Scharff, Dieter
• Primary Examiner(s): Ives, P. C.
• Application Number:
  US05/511,675
• Time in Patent Office: 782 Days
• Field of Search: 161/403, 161/145, 161/203, 161/205, 161/247, 428/921, 428/190, 428/192, 428/251, 428/285, 428/441, 428/442, 428/443, 428/282, 428/500, 52/622, 52/309
• US Class Current: 52/309.8
• CPC Class Codes: B32B 2307/3065 Flame resistant or retardant, fire resistant or retardant
• CPC Class Codes: B32B 2327/06 PVC, i.e. polyvinylchloride
• CPC Class Codes: B32B 2419/06 Roofs, roof membranes
• CPC Class Codes: B32B 27/08 of synthetic resin
• CPC Class Codes: B32B 27/304 comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
• CPC Class Codes: B32B 3/04 characterised by at least one layer folded at the edge, e.g. over another layer ; characterised by at least one layer enveloping or enclosing a material
• CPC Class Codes: B32B 7/04 Interconnection of layers
• CPC Class Codes: C08J 5/043 with glass fibres
• CPC Class Codes: E04B 1/941 Building elements specially adapted therefor
• CPC Class Codes: E04D 5/10 by making use of compounded or laminated materials, e.g. metal foils or plastic films coated with bitumen
• CPC Class Codes: Y10S 428/921 Fire or flameproofing
• CPC Class Codes: Y10T 428/24777 Edge feature
• CPC Class Codes: Y10T 428/31645 Next to addition polymer from unsaturated monomers
• CPC Class Codes: Y10T 428/31649 Ester, halide or nitrile of addition polymer
• CPC Class Codes: Y10T 428/31652 Of asbestos
• CPC Class Codes: Y10T 428/31855 Of addition polymer from unsaturated monomers

Abstract

A synthetic resin composite sheet is made of a synthetic resin such as soft PVC, for sealing non-graveled, single-shell roofs or the like, and is provided with a flameproofing layer. The flameproofing layer is embedded within the synthetic resin.

Claims

1. A thermoplastic synthetic resin composite sheet for sealing non-graveled, single-shell roofs or the like, with an inorganic flameproofing layer, which comprises two layers of thermoplastic synthetic resin having a separate inorganic flameproofing layer embedded therebetween, said layers of thermoplastic synthetic resin having lateral edges that are joined together to envelop the flameproofing layer.

2. The composite sheet of claim 1, wherein the flameproofing layer is an asbestos material which is embedded in one side of a polyvinyl chloride sheet forming one layer of thermoplastic synthetic resin, said asbestos material also being embedded within another layer of thermoplastic synthetic resin on the side opposite to that which is embedded in the polyvinyl chloride sheet.

3. The composite sheet of claim 1, wherein the flameproofing layer is surrounded on all sides by at least one layer of the synthetic resin.

4. The composite sheet of claim 3, wherein an upper layer of the synthetic resin is on one side of the flameproofing layer and a lower layer of the synthetic resin is on the other side of said flameproofing layer, the flameproofing layer terminating at a distance from the lateral edges of the upper and lower layers forming the synthetic resin composite sheet and the lateral edges being joined together to provide a lateral seam connection between said upper and lower layers.

5. The composite sheet of claim 1, wherein the flameproofing layer is a non-woven mat or felt of inorganic synthetic material.

6. The composite sheet of claim 1, wherein the inorganic synthetic material is glass fiber.

7. The composite sheet of claim 1, wherein asbestos board is utilized as the flameproofing layer.

8. The composite sheet of claim 3, wherein the topside and underside layers of thermoplastic synthetic resin surrounding the flameproofing layer have different thicknesses which are sufficient to distinguish the topside from the underside of the composite sheet.

9. The composite sheet of claim 3, wherein the topside layers of the thermoplastic synthetic resin have one color and the underside layers of the thermoplastic synthetic resin have another color.

10. A roof construction comprising a plurality of the composite sheets of claim 1, positioned on a layer of thermal insulating material within a single-shell roof, the lateral edges of said plurality of sheets being joined together to form a seal over said thermal insulating material.

11. The composite sheet of claim 1, wherein said thermoplastic synthetic resin is selected from the group consisting of polyvinyl chloride, polyvinylidene chloride, polyisobutylene, nitrile rubber, and synthetic rubber and the flameproofing layer is a material selected from the group consisting of asbestos and fiberglass.

12. The roof construction of claim 10, wherein said thermoplastic synthetic resin forming an upper layer provides a sealing skin for said roof construction, and said flameproofing layer provides resistance against flying sparks and radiant heat to said roof construction.

15. The roof construction of claim 10, wherein the lateral edges of said plurality of sheets are overlapped sufficiently to allow the inorganic flameproofing layer in each sheet to be positioned immediately adjacent to the inorganic flameproofing layer in an adjacent composite sheet whereby a continuous flameproofing layer is provided for said roof construction.

16. The roof construction of claim 15, wherein said composite sheets are overlapped so that the inorganic flameproofing layers are placed superjacent to each other and are separated from each other by a junction zone provided by a lower layer of thermoplastic synthetic resin of one sheet and an upper layer of thermoplastic synthetic resin of another sheet.

17. A composite sheet construction comprising a plurality of the composite sheets of claim 1, the lateral edges of said plurality of sheets being joined together.

13. A thermoplastic synthetic resin composite sheet having a flameproofing insert layer and being capable of sealing roof constructions or the like, which consists of at least one upper layer of a thermoplastic synthetic resin, an insert comprising an inorganic flameproofing layer and at least one lower layer of a thermoplastic synthetic resin, the lateral edges of said at least one upper layer being sealed to the lateral edges of the at least one lower layer and the insert being surrounded by the upper and lower layers and the sealed lateral edges thereof.

14. The composite sheet of claim 13, wherein the thermoplastic synthetic resin is selected from the group consisting of polyvinyl chloride, polyvinylidene chloride, polyisobutylene, nitrile rubber, and synthetic rubber and the flameproofing layer is a material selected from the group consisting of asbestos and fiberglass.