Charge monitor for electric battery

• US 3,997,888 A
• Filed: 10/02/1975
• Issued: 12/14/1976
• Est. Priority Date: 10/02/1974
• Status: Expired due to Term

• Current Assignee: STILL GmbH (KION GROUP AG)
• Original Assignee: STILL GmbH (KION GROUP AG)
• Inventors: Kremer, Manfred
• Primary Examiner(s): Caldwell, John W.
• Assistant Examiner(s): Myer, Daniel
• Application Number:
  US05/618,922
• Time in Patent Office: 439 Days
• Field of Search: 340/249, 340/248 B, 340/253 C, 324/29.5, 320/48, 307/10 BP
• US Class Current: 340/636.13
• CPC Class Codes: G01R 17/10 AC or DC measuring bridges
• CPC Class Codes: G01R 31/3842 combining voltage and current measurements

Abstract

An electric battery, such as that of an automotive vehicle, is continuously tested for its state of charge by a bridge circuit in parallel with a voltage stabilizer such as a Zener diode which forms part of a voltage divider connected across the battery terminals, the other part of that divider being a resistance circuit. The bridge circuit has an output diagonal with one corner connected to the battery terminal which is tied to the resistance circuit so that a reduction of battery voltage unbalances the bridge in one sense, a compensatory change in the opposite sense being brought about by a sensor responsive to the load current drawn from the battery. The current sensor may be a small resistor inserted between two adjoining bridge arms. An integrating operational amplifier connected across the output diagonal of the bridge controls a pulse generator which steps an associated pulse counter whenever the amplifier output passes a threshold indicating a predetermined degree of depletion of the battery; the counter, after measuring a cumulative time interval during which this depletion condition is present, triggers a switch which generates an alarm signal, e.g. by eliminating certain options in the operation of the vehicle. The operational amplifier and/or pulse generator also work into visual charge indicators. The resistance circuit of the voltage divider may include a transistor designed to compensate changes in battery current due to the de-energization of a switching relay. A feedback connection between the counter and the pulse generator causes continuing stepping of the counter after the switchover to maintain the alarm signal until the counter resets itself after an extended period, such resetting also occurring upon reclosure of the load circuit after a prolonged interruption.

Claims

1. A charge monitor for an electric battery provided with a first and a second terminal and with a load circuit connected across said terminals, comprising:

a voltage divider with a voltage-stabilized first section and a resistive second section serially connected across said terminals, said first section extending between said first terminal and a junction point, said second section extending between said junction point and said second terminal;

a resistive bridge circuit connected between said first terminal and said junction point, said bridge circuit having an output diagonal with a corner tied to said second terminal via a resistive connection for tending to unbalance said bridge circuit in one sense upon a decrease in the potential difference between said terminals;

current-sensing means coupling said bridge circuit with said load circuit for tending to unbalance said bridge circuit in an opposite sense upon an increase in current flow through said load circuit;

amplifier means differentially connected across said output diagonal for generating a test voltage representative of the state of charge of said battery; and

dectector means connected to said amplifier means for establishing an alarm condition upon said test voltage passing from a normal range to an off-normal range indicative of a predetermined state of depletion of said battery.

2. A charge monitor as defined in claim 1 wherein said current-sensing means comprises a series resistor in said load circuit inserted between two adjoining arms of said bridge circuit, said arms having resistances substantially exceeding that of said series resistor.

3. A charge monitor as defined in claim 2 wherein said adjoining arms are provided with adjustable resistance means for modifying the balance of said bridge circuit.

4. A charge monitor as defined in claim 2 wherein said series resistor and minor parts of said adjoining arms are constituted by a metal plate physically supporting the remainder of said bridge circuit, said amplifier means and said detector means.

5. A charge monitor as defined in claim 1 wherein said detector means comprises a comparator with inputs respectively connected to said amplifier means and to a source of reference voltage.

6. A charge monitor as defined in claim 5 wherein said source of reference voltage comprises a potentiometer connected across said first terminal and said junction point in parallel with said bridge circuit.

7. A charge monitor as defined in claim 5 wherein said detector means further comprises timing means having a control input connected to said comparator for activation thereby whenever said test voltage lies in said off-normal range, and switchover means reversible by said timing means into an off-normal state upon the elapse of a predetermined cumulative duration of said activation.

8. A charge monitor as defined in claim 7 wherein said timing means comprises a pulse generator provided with said control input and a pulse counter connected to said pulse generator for stepping thereby, said pulse counter having at least one stage output connected to said switchover means for operating same upon attainment of a predetermined count.

9. A charge monitor as defined in claim 8 wherein said pulse counter is provided with a resetting input connected to a reactive branch of said load circuit for energization upon closure of said load circuit.

10. A charge monitor as defined in claim 9, further comprising capacitive storage means in said reactive branch for preventing resetting of said pulse counter by reclosure of said load circuit following an interruption thereof for less than a predetermined minimum interval.

11. A charge monitor as defined in claim 8 wherein said pulse generator is provided with a feedback connection from said switchover means for continuing the stepping of said pulse counter in said alarm condition, independently of said comparator, to another predetermined count resulting in restoration of said switchover means to a normal state.

12. A charge monitor as defined in claim 8, further comprising a visual indicator connected to said pulse counter in parallel with said pulse generator for intermittent actuation thereby.

13. A charge monitor as defined in claim 12 wherein said visual indicator is a light-emitting diode.

14. A charge monitor as defined in claim 7 wherein said switchover means comprises a switching transistor in series with an electromagnetic relay connected across said terminals via at least a portion of said second section of said voltage divider.

15. A charge monitor as defined in claim 14 wherein said second section includes transistor means connected in series with said portion for substantially compensating the change in battery current due to energization and de-energization of said relay.

16. A charge monitor as defined in claim 14 wherein said load circuit supplies power to an automotive vehicle, said relay having contacts for limiting the power supplies in said alarm condition.

17. A charge monitor as defined in claim 16 wherein said automotive vehicle is equipped with electric drive means and with an electrically controlled lifting mechanism, said contacts preventing the energization of said lifting mechanism in said alarm condition.

18. The combination defined in claim 1 wherein said amplifier means comprises an integrating operational amplifier.

19. The combination defined in claim 18, further comprising voltage-measuring means connected to said operational amplifier in parallel with said detector means.