Honeycomb panel cellular structure having triangular cells

• US 4,001,474 A
• Filed: 08/26/1974
• Issued: 01/04/1977
• Est. Priority Date: 08/26/1974
• Status: Expired due to Term

• Current Assignee: Wilkins & Associates, Inc.
• Original Assignee: Wilkins & Associates, Inc.
• Inventors: Hereth, Ralph F.
• Primary Examiner(s): Lesmes, George F.
• Assistant Examiner(s): Epstein, Henry F.
• Application Number:
  US05/500,642
• Time in Patent Office: 862 Days
• Field of Search: 29/455 LM, 52/615-618, 181/33 G, 156/197, 161/68-69, 161/127-139, 428/73, 428/116, 428/117, 428/118, 428/119, 428/120, 428/178, 428/188
• US Class Current: 428/116
• CPC Class Codes: B32B 2250/40 Symmetrical or sandwich layers, e.g. ABA, ABCBA, ABCCBA
• CPC Class Codes: B32B 2305/024 Honeycomb
• CPC Class Codes: B32B 2607/00 Walls, panels
• CPC Class Codes: B32B 3/12 characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
• CPC Class Codes: E04C 2/34 composed of two or more spaced sheet-like parts E04C2/32 takes precedence; spacers for cavity walls E04B2/44
• CPC Class Codes: E04C 2/3405 spaced apart by profiled spacer sheets
• CPC Class Codes: E04C 2002/3477 spaced apart by tubular elements parallel to the sheets
• CPC Class Codes: Y10T 428/24149 Honeycomb-like
• CPC Class Codes: Y10T 428/24744 Longitudinal or transverse tubular cavity or cell

Abstract

The cellular structure is made up of a series of interengaged cell segments which form a series of triangular cells. The cell segments each include an equilateral generally triangular main body portion and a flat leg portion projecting from one tip of the main body portion. The outer surface of each leg portion is parallel to the outer surface of the main body portion wall opposite the tip from which the leg portion projects. Each leg portion extends to and engages a groove formed in the tip of an adjacent cell segment to provide a continuous outer surface to which a panel facing sheet may be secured. Another panel facing sheet may be secured to the outer surface of the main body portion opposite wall.

Claims

1. A honeycomb cellular structure comprising a plurality of serially arranged triangular cross-section cell segments individually formed and secured together, each said cell segment including three flat sides forming three tip portions therebetween, a substantially flat leg portion projecting from one of said tip portions in a plane parallel to a plane defined by the flat side extending between the remaining said tip portions, said leg portion extending for a sufficient distance to directly contact the corresponding one tip portion of the next succeeding cell segment, said one tip portion including a recessed area for receiving the terminus of a leg portion of an immediately adjacent cell segment, said leg portions of all cell segments being substantially coplanar and a tip portion in the plane opposite said one tip portion of each cell segment from which the leg portion projects being in contact with a tip portion of the next succeeding cell segment.

2. A cellular structure as defined in claim 1, wherein said flat sides are dimensioned to form an equilateral triangular shape in cross-section.

3. A cellular structure as defined in claim 1, wherein the width of each said side measured from tip portion to tip portion is substantially equal to the width of said leg portion measured from said one tip portion of one cell segment to a corresponding tip portion of an immediately adjacent cell segment.

4. A cellular structure as defined in claim 1, wherein said leg portion and said side between said tip portions opposite said one tip portion form, respectively, a pair of opposed substantially continuous surfaces of generally planar configuration and further including a facing sheet secured to one of said planar surfaces.

5. A cellular structure as defined in claim 4, further including a second facing sheet secured to said other planar surface.

6. A cellular structure as defined in claim 5, wherein said cell segments and said facing sheets are adhesively bonded together.

7. A cellular structure as defined in claim 1, wherein said remaining tip portions opposite said one tip portion include flattened areas for engaging corresponding flattened areas on adjacent cell segments.

8. A cell segment suitable for a composite cellular structure, comprising:

a main body portion having a closed substantially triangular cross sectional configuration, said main body portion including oppositely inclined side walls and a bottom wall therebetween, and three tip portions formed by adjacent edge portions of said three walls, said bottom wall having a substantially flat outer surface, said side walls terminating in one tip portion opposite said bottom wall, a leg portion having a substantially flat outer surface projecting from said one tip portion, the outer surface of said leg portion being substantially parallel to the outer surface of said bottom wall, said leg portion extending to a terminus spaced from said one tip portion by a distance equal to the width of the bottom wall measured from tip portion to tip portion, said one tip portion including a recessed area for receiving the terminus of a leg portion of an immediately adjacent cell segment, whereby plural identical cell segments may be secured together by contacting the leg portion terminus and a bottom wall tip portion, respectively, within the recessed area of the one tip portion and a bottom wall tip portion of an immediately adjacent cell segment to form a pair of opposed substantially continuous surfaces by the adjacent planar positioning of the leg portions and bottom walls, respectively.

9. A cell segment as defined in claim 8, wherein said tip portions opposite said one tip portion include flattened areas for engaging corresponding flattened areas on adjacent cell segments.

10. A cell segment as defined in claim 8, wherein said side and bottom walls form an equilateral triangular shape in cross section.