Semiconductor p-n junction solar cell and method of manufacture

• US 4,001,864 A
• Filed: 01/30/1976
• Issued: 01/04/1977
• Est. Priority Date: 01/30/1976
• Status: Expired due to Term

• Current Assignee: SERA Solar Corporation
• Original Assignee: James F. Gibbons
• Inventors: Gibbons, James F.
• Primary Examiner(s): Edlow, Martin H.
• Application Number:
  US05/653,761
• Time in Patent Office: 340 Days
• Field of Search: 357/30, 357/15, 357/90
• US Class Current: 136/255
• CPC Class Codes: H01L 31/068 the potential barriers being only of the PN homojunction type, e.g. bulk silicon PN homojunction solar cells or thin film polycrystalline silicon PN homojunction solar cells
• CPC Class Codes: H01L 31/07 the potential barriers being only of the Schottky type
• CPC Class Codes: Y02E 10/547 Monocrystalline silicon PV cells
• CPC Class Codes: Y10S 148/032 Diffusion length
• CPC Class Codes: Y10S 148/06 Gettering
• CPC Class Codes: Y10S 148/097 Lattice strain and defects
• CPC Class Codes: Y10S 148/098 Layer conversion
• CPC Class Codes: Y10S 148/12 Photocathodes-Cs coated and solar cell

Abstract

There is described efficient semiconductor p-n junction solar cells which can be made from defect-rich semiconductor material. The solar cells include an extended electric field surrounding the p-n junction for extracting the photo-generated carriers in the presence of defects which would otherwise reduce the efficiency of the cell. There is also described a method of fabricating efficient semiconductor p-n junction solar cells.

Claims

1. A solar cell formed of semiconductor material, said cell including an active region where carriers are generated by solar energy which impinges onto and penetrates the cell, means of forming a collecting junction in said cell cooperating with said active region to collect carriers generated in the active region of the cell, said cell including a portion which has a graded impurity concentration which extends over a substantial portion of said active region to form a built-in electric field whereby carriers generated in the graded portion of said active region are transported to said collecting junction primarily by drift in the electric field.

2. A solar cell as in claim 1 in which said collecting junction is a p-n junction.

3. A solar cell as in claim 1 in which said collecting junction is a Schottky barrier.

4. A solar cell as in claim 1 in which said collecting junction comprises a p-n junction and the impurity concentration in the active region on both sides of the junction includes graded portions to form extended drift fields on each side of the junction.

5. A solar cell as in claim 1 wherein graded impurity concentration is formed by diffusion techniques.

6. A solar cell as in claim 1 in which the active region is formed by epitaxial growth with the doping gradient in said epitaxial region.

7. The method of improving the efficiency of a solar cell of the type which includes a collection junction cooperating with an active region which comprises the step of grading the impurity concentration in the active region of the cell on at least one side of the junction to provide an extended drift field which cooperates with the junction.

8. A solar cell formed of semiconductive material, said cell including an active region where carriers are generated by solar energy impinging and penetrating into said cell, means forming a collecting junction in said active region, and means forming at least one extended drift field in the active region of said cell cooperating with said collecting junction whereby carriers generated in said active region are transported to said junction primarily by drift.

9. A solar cell as in claim 8 in which said collecting junction is a p-n junction.

10. A solar cell as in claim 8 in which said collecting junction is a Schottky barrier.

11. A solar cell as in claim 8 in which said cell includes a body of semiconductor material adjacent and supporting the active region.

12. A solar cell as in claim 11 wherein the active region is formed by solid state diffusion into said body.

13. A solar cell as in claim 11 wherein the active region includes epitaxial material grown onto said body.

14. A semiconductor solar cell including a body of semiconductor material supporting an active region, means forming a collecting junction cooperating with said active region, and means in said active region forming an extended drift field in said active region which cooperates with said junction to cause carriers generated in said active region to drift to said collecting junction.