Method for producing a tapered pipe of reinforced synthetic resin

• US 4,002,714 A
• Filed: 01/06/1975
• Issued: 01/11/1977
• Est. Priority Date: 08/14/1972
• Status: Expired due to Term

• Current Assignee: Fumio Usui
• Original Assignee: Fumio Usui
• Inventors: Usui, Fumio
• Primary Examiner(s): Hoag, Willard E.
• Application Number:
  US05/538,774
• Time in Patent Office: 736 Days
• Field of Search: 264/310, 264/311, 264/320, 264/339, 264/295, 264/236, 264/257, 264/258, 264/250, 264/266, 264/294, 264/296, 264/295, 264/313, 264/DIG. 66, 264/347, 264/334, 264/337 , 264/318, 264/330, 264/322, 156/194
• US Class Current: 264/250
• CPC Class Codes: B29C 70/326 by rotating the mould around its axis of symmetry
• CPC Class Codes: Y10T 428/1314 Contains fabric, fiber particle, or filament made of glass, ceramic, or sintered, fused, fired, or calcined metal oxide, or metal carbide or other inorganic compound [e.g., fiber glass, mineral fiber, sand, etc.]

Abstract

A tapered synthetic resin pipe can be produced by winding belt-like or thread-like glass fiber around a tapered core bar, inserting it into a tapered mold and thereafter pulling out only the core bar, pouring a thermosetting synthetic resin in liquid form into the mold, inclining the mold by a predetermined angle from the horizontal position and rotating it at a predetermined rate of rotation.

Claims

1. A method of manufacturing a tapered bent pipe of reinforced synthetic resin material, said method comprising:

providing a tapered core bar having a first larger diameter end and a second smaller diameter end;

spirally winding glass fiber reinforcing material in plural layers over said core bar, thereby forming a body of reinforcing material of predetermined shape;

inserting said core bar with said body of reinforcing material thereon into a flexible one-piece mold having an interior configuration in the form of a predetermined taper;

extracting said core bar from said mold while leaving said body of reinforcing material in said mold;

inserting said flexible mold having said body of reinforcing material therein within a body of rotation;

pouring a predetermined amount of liquid theremosetting synthetic resin material into said mold;

inclining said mold and body of rotation from the horizontal position by a predetermined angle so that the larger end of the mold is higher than the smaller end;

rotating said mold and body of rotation at a predetermined rate of rotation while so positioned, thereby causing said resin material to permeate said body of reinforcing material, and causing said resin material to partially harden in said body of reinforcing material, thereby forming a tapered pipe;

removing said flexible mold and said tapered pipe from said body of rotation before said thermosetting synthetic resin material has completely hardened;

positioning said flexible mold and tapered pipe in a jig and bending said tapered pipe to a predetermined shape;

causing said thermosetting synthetic resin material to completely harden in said jig, thereby forming a tapered bent pipe; and

extracting said thus formed tapered bent pipe from said flexible mold.

2. A method of manufacturing a tapered bent pipe of reinforced synthetic resin material with a base plate integrally attached to the larger end thereof, said method comprising:

providing a tapered core bar having a first larger diameter end and a second smaller diameter end;

mounting a flanged base frame on said first end of said core bar, thereby forming a core bar assembly;

spirally winding glass fiber reinforcing material in plural layers over said core bar and said base frame, thereby forming a body of reinforcing material of predetermined shape;

inserting said core bar assembly with said body of reinforcing material thereon into a flexible one-piece mold having an interior configuration in the form of a tapered portion and, at the larger end thereof, an enlarged portion for receiving said base frame;

extracting said core bar from said mold while leaving said body of reinforcing material and said base frame in said mold;

bending a portion of said body of reinforcing material to cover an outer bottom portion of said base frame;

inserting said flexible mold having said body of reinforcing material and said base frame therein within a body of rotation;

pouring a predetermined amount of liquid thermosetting synthetic resin material into said mold;

inclining said mold and body of rotation from the horizontal position by a predetermined angle so that the larger end of said mold is higher than the smaller end;

rotating said mold and body of rotation at a predetermined rate of rotation while so positioned, thereby causing said resin material to permeate said body of reinforcing material, and causing said resin material to partially harden in said body of reinforcing material, thereby forming a tapered pipe having a base plate integral with the larger diameter end thereof;

removing said flexible mold and said tapered pipe from said body of rotation before said thermosetting synthetic resin material has completely hardened;

positioning said flexible mold and tapered pipe in a jig and bending said tapered pipe to a predetermined shape;

causing said thermosetting synthetic resin material to completely harden in said jig, thereby forming a tapered bent pipe having a base plate integral with the larger diameter end thereof; and

extracting said thus formed tapered bent pipe from said flexible mold.