Electrical receptacle mounted ground fault interrupter with automatic plug insertion testing

• US 4,002,951 A
• Filed: 09/22/1975
• Issued: 01/11/1977
• Est. Priority Date: 09/22/1975
• Status: Expired due to Term

• Current Assignee: Cutler-Hammer de Puerto Rico Incorporated (AES Corporation)
• Original Assignee: Cutler-Hammer de Puerto Rico Incorporated (AES Corporation)
• Inventors: Halbeck, Werner B.
• Primary Examiner(s): Moose, Harry
• Application Number:
  US05/615,698
• Time in Patent Office: 477 Days
• Field of Search: 317/18 D, 324/51, 340/248 E, 340/253 N, 340/253 H, 340/255
• US Class Current: 361/45
• CPC Class Codes: H01H 83/144 with differential transformer
• CPC Class Codes: H01R 13/703 operated by engagement or disengagement of coupling parts, e.g. dual-continuity coupling partH01R13/71 takes precedence
• CPC Class Codes: H01R 13/7135 with ground fault protector H01R13/7132 takes precedence
• CPC Class Codes: H02H 3/335 the main function being self testing of the device

Abstract

Electric receptacle apparatus having a ground fault detector and current interrupter. The apparatus may be mounted in the standard receptacle box used for housing a double socket outlet. The apparatus includes means for automatically testing the operation of the system upon connector plug insertion and means for providing a visual indication of the occurrence of a ground fault.

Claims

1. In an electrical receptacle apparatus for mounting in a wall outlet box or the like, the combination comprising:

socket means having terminals for receiving complementally formed prongs of an electrical connector plug;

switch means for connecting terminals of said socket means to line and neutral sides of an A.C. power source and including movable contact means for completing and interrupting current between said terminals and the respective sides of said power source;

a member for releasably holding said contact means in circuit completing position;

means normally biasing said member and said contact means to move to circuit interrupting positions;

releaseable latch means normally holding said member and contact means in circuit completing positions;

electroresponsive means energizable to trip said latch means to release said member and effect circuit interrupting opening of said contact means by said biasing means;

ground fault sensing means for monitoring the flow of current through the terminals of said socket means and responsive to ground faults occuring in circuit branches connected with such terminals to energize said electro-responsive means; and

means including a member adjacent a terminal opening in said socket means and responding to a predetermined depth of insertion of a prong of a connector plug in said socket means to cause said sensing means to momentarily respond to a simulated ground fault for testing the operability of said ground fault sensing means and the other means responsive thereto each time a connector plug is inserted in said socket means.

2. The combination according to claim 1 wherein said receptacle apparatus further comprises:

a housing;

an escutcheon plate overlying the outer surface of said housing and having clearance openings for said socket means;

a screw for securing said escutcheon plate to said housing and having an axial bore extending therethrough;

a reciprocably movable member situate within said housing and the bore of said screw and extendable beyond the outer end of said screw; and

means responsive to release of said latch means to move the last mentioned member a predetermined distance beyond the outer end of said screw to provide indication of ground fault tripping action, said last recited member being movable from its last mentioned position inwardly of said housing to reset the first mentioned member and said latch means and effect reclosure of said switch means.

3. The combination according to claim 2 wherein portions of said socket means are so configured and said housing has a threaded opening so located that said escutcheon plate can be of the standard commercially available type having a single centrally located mounting screw receiving opening.

4. The combination according to claim 1 wherein the specified member of said means which responds to a predetermined depth of insertion of a connector plug is a reciprocably movable member, and wherein the last recited means further comprises:

means normally biasing said reciprocably movable member in a direction opposite to plug prong insertion;

a pivotally mounted member;

means normally biasing said pivotally mounted member to a position in the path of said reciprocably movable member; and

switch contact means carried by said reciprocably movable and pivotally mounted members which are closable momentarily when said reciprocably movable member is engaged by a plug prong and moved a given distance against its biasing means.

5. The combination according to claim 4 wherein said pivotally mounted member, following the momentary closure of said switch contacts, is pivoted by said reciprocably movable member to reopen said switch contacts.

6. The combination according to claim 5 together with means acting upon plug prong withdrawal to prevent reclosure of said switch contacts by delaying the movement of said pivotally mounted member by its biasing means in relation to that of said reciprocably movable member by its biasing means.

7. The combination according to claim 6 wherein said delaying means comprises detent means which are set to hold said pivotally mounted member in its pivoted position pending movement of said reciprocably movable member a predetermined distance towards its normal biased position and reengagement by the latter with said pivotally mounted member to effect release of said detent means.

8. The combination according to claim 1 wherein said electroresponsive means has an armature and wherein said latch means comprises:

a latch member mounted on said armature;

detent means normally holding said latch member in a fixed position on said armature when said electroresponsive means is deenergized to latch the first mentioned member and said contact means in their circuit completing positions;

means responsive to closing movement of said armature whenever said electroresponsive means is energized to disengage said detent means;

means biasing said latch member for sliding movement on said armature whenever said detent means is disengaged to release said first mentioned member to effect circuit interrupting opening of said contact means; and

reset means operable to slide said latch member on said armature against its biasing means to reengage said detent means following deenergization of said electroresponsive means.

9. The combination according to claim 8 wherein said reset means comprises:

a reciprocably movable member extendable beyond said wall outlet box; and

means translating the movement of said latch member upon disengagement of said detent means to said reciprocably movable member to move said member a predetermined distance beyond said wall outlet box to provide indication of ground fault tripping action, and translating the movement of said reciprocably movable member upon manual depression thereof to said latch member to return said member to its detent engagement position thereby relatching the first mentioned member and said contact means in their circuit completing positions following deenergization of said electroresponsive means.

10. The combination according to claim 9 wherein said receptacle apparatus further comprises:

a housing;

a standard type escutcheon plate overlying the outer surface of said housing and having clearance openings for said socket means and a single centrally located mounting screw receiving opening; and

a mounting screw having an axial bore extending therethrough for receiving said reciprocably movable member.