Armature winding apparatus with improved armature loading and unloading mechanism

• US 4,006,862 A
• Filed: 12/20/1974
• Issued: 02/08/1977
• Est. Priority Date: 12/20/1974
• Status: Expired due to Term

• Current Assignee: Micafil Incorporated
• Original Assignee: Mechaneer Incorporated
• Inventors: Gray, Robert C., Hoy, Robert P., Shively, Lawrence A.
• Primary Examiner(s): Gilreath, Stanley N.
• Assistant Examiner(s): Jillions, John M.
• Application Number:
  US05/534,911
• Time in Patent Office: 781 Days
• Field of Search: 242/7.05 R, 242/7.05 A, 242/7.05 B, 242/7.05 C, 242/64, 242/56 A, 242/7.09, 214/1 B, 214/1 BB, 214/1 BD, 214/1 BV, 29/205 R, 29/598
• US Class Current: 242/433.3
• CPC Class Codes: H02K 15/09 by laying conductors into slotted rotors
• CPC Class Codes: Y10T 29/49012 Rotor

Abstract

An armature winding machine supports a combined armature loading and unloading mechanism which includes a turret supported by a carriage for rotary indexing movement on a horizontal axis. The carriage is supported for horizontal linear movement by a set of guide rods projecting outwardly from the winding machine, and the carriage and turret are moved between inner and outer positions by actuation of a fluid cylinder. The turret includes a set of annularly arranged gripping members which successively grip the unwound armatures supplied from a vertically moveable magazine located above the turret. While each unwound armature is being transferred to the winding station by the turret, a wound armature is simultaneously transferred by the turret to an unloading station where it is released from its gripping member. The turret automatically indexes in response to linear movement of the carriage.

Claims

1. Apparatus for successively winding armatures each having an armature core and a commutator mounted on an armature shaft, comprising a set of opposing chucks positioned at an armature winding station and having means for gripping the core of each armature, means including a rotatable flyer for winding wire coils on said armature core at said winding station, a turret having a plurality of angularly disposed armature shaft gripping members, means supporting said turret for rotary indexing on a generally horizontal axis in a step-by-step manner, each of said shaft gripping members having means for releasably gripping an end portion of each armature shaft with the armature projecting in a cantilever manner outwardly from said gripping member, means for moving said turret for successively transferring each said gripping member and the corresponding armature from an armature receiving station to a circumferentially spaced armature unloading station through said armature winding station, means for successively supplying unwound armatures and their corresponding shafts to said shaft gripping members at said receiving staton, and means for successively removing the armature shafts of wound armatures from sad gripping members at said unloading station.

2. Apparatus as defined in claim 1 wherein said means for supporting said turret comprise a carriage, and means supporting said carriage for substantially linear movement between an extended position adjacent said winding meas to provide for inserting each armature into said winding means and a retracted position to provide for indexing said turret with armatures being carried by said gripping members.

3. Apparatus as defined in claim 2 including means for automatically indexing said turret in response to movement of said carriage from said extended position to said retracted position.

4. Apparatus as defined in claim 1 wherein said means for supporting said turret comprises a carriage, and means supporting said carriage for generally horizontal linear movement relative to said winding means for presenting each unwound armature to said winding means and for removing the armature from said winding means after the armature is wound.

5. Apparatus as defined in claim 4 including means for automatically indexing said turret in response to movement of said carriage from said extended position to said retracted position.

6. Apparatus as defined in claim 4 wherein said means supporting said carriage comprise a plurality of parallel spaced guide members supported by said winding apparatus and projecting outwardly therefrom.

7. Apparatus as defined in claim 1 wherein said means for supplying unwound armatures to said gripping members of said turret, comprise means for supporting a plurality of unwound armatures in axially aligned relation, and means for moving said armature supporting means generally radially relative to said turret for successively transferring armatures from said armature supporting means to said gripping members of said turret.

8. Apparatus as defined in claim 7 wherein said means for moving said armature supporting means comprise a carriage, means supporting said carriage for generally vertical movement, and fluid cylinder means for moving said carriage.

9. Apparatus as defined in claim 1 wherein said means supporting said turret comprise a carriage, means supporting said carriage for linear movement relative to said winding means, and said means for moving said turret, comprise means for indexing said turret simultaneously with movement of said carriage.

10. Apparatus as defined in claim 9 wherein said means for indexing said turret comprise an indexing wheel connected to rotate with said turret, and a movable pawl member supported to engage said indexing wheel for indexing said turret in response to linear movement of said carriage.

11. Apparatus as defined in claim 10 including an adjustable stop member disposed for engaging said indexing wheel for precisely limiting the linear movement of said carraige and said turret.

12. In armature winding apparatus including means for winding wire coils on an unwound armature including an armature core mounted on an armature shaft, an improved mechanism for successively loading unwound armatures into the armature winding means and for simultaneously unloading wound armatures from said winding means, said mechanism comprising a turret having a plurality of angularly arranged gripping members each adapted to grip the shaft of an armature, a carriage supporting said turret for rotaty indexing movement, means for indexing said turret in a step-by-step manner for successively transferring each gripping member from an armature receiving station to a circumferentially spaced armature unloading station through an armature winding station adjacent said winding means, means for successively supplying armatures to said gripping members at said armature receiving staton, means supporting said carriage for movement of said turret between an extended position adjacent said winding means to provide for inserting each armature axially into said winding means and a retracted position for indexing said turret with armatures being carried by said gripping members, and means for successively removing wound armatures from said gripping members at said aramture unloading station.

13. Apparatus as defined in claim 12 wherein said means for supplying armatures comprising at least one armature supply magazine positioned above said turret and adapted to support a plurality of unwound armatures in axially aligned relation, means for moving said magazine generally vertically relative to said turret, and escapement means for successively releasing the unwound armatures from said magazine for transfer to said turret.

14. Apparatus as defined in claim 13 wherein said escapement means comprise a plurality of parallel arranged fluid cylinders.

15. Apparatus as defined in claim 12 wherein said turret is positioned for said rotary indexing movement on a substantially horizontal axis, and said carriage is supported for generally horizontal linear movement relative to said winding means.