Simulated cedar shake construction

• US 4,015,391 A
• Filed: 02/13/1973
• Issued: 04/05/1977
• Est. Priority Date: 02/13/1973
• Status: Expired due to Term

• Current Assignee: Shakertown 1992 Incorporated
• Original Assignee: Alside, Inc.
• Inventors: Mollman, Robert E., Epstein, George
• Primary Examiner(s): Braun, Leslie A.
• Application Number:
  US05/332,163
• Time in Patent Office: 1,512 Days
• Field of Search: 52/520, 52/526, 52/521, 52/535, 52/557-559, 52/539, 52/549, 52/547, 52/543, 52/554, 52/555, 52/409, 52/531, 52/536, 52/542
• US Class Current: 52/520
• CPC Class Codes: E04D 1/265 the roofing elements being rigid, e.g. made of metal, wood or concrete
• CPC Class Codes: E04D 1/2916 the fastening means taking hold directly on adjacent elements of the same row
• CPC Class Codes: E04D 1/2918 the fastening means taking hold directly on adjacent elements of succeeding rows
• CPC Class Codes: E04D 1/2956 having tongues and grooves
• CPC Class Codes: E04D 1/36 Devices for sealing the spaces or joints between roof-covering elements sealing joints not restricted to roof-covering elements E04B1/68; channels at the intersection of roof surfaces E04D13/0445
• CPC Class Codes: E04D 3/32 of plastics, fibrous materials, or asbestos cement
• CPC Class Codes: E04D 3/362 by locking the edge of one slab or sheet within the profiled marginal portion of the adjacent slab or sheet, e.g. using separate connecting elements
• CPC Class Codes: E04F 13/0864 composed of superposed elements which overlap each other and of which the flat outer surface includes an acute angle with the surface to cover

Abstract

A simulated cedar shake panel for walls or roofs having at least two courses of simulated shakes in relief therein, the shakes being in overlapped and underlapped relation with a varied butt line, and recessed underlaps between side-by-side shakes. Part of each underlap is recessed enough to contact the roof or wall surface and provide a multiplicity of support surfaces for the panel. A step provided in each underlap near the bottom thereof forms part of the shake simulation and also adds to the structural rigidity of the panel.

Tongue and groove side-to-side and top-to-bottom panel interlocks form part of the shake array simulation, so that the interlock structure is concealed and the desired non-uniform shake appearance enhanced.

A stackable corner member one shake high is provided, the corner member having a skirt element which interfits with the butt edges of overlapped panel shakes to take up gaps due to the random butt line.

An angled cap member is provided to finish off hips and ridges.

Claims

1. A simulated shake panel characterized by the random appearance of individual shakes comprising a board-shaped panel member having:

means at the top, bottom and side marginal edges of said panel member for interfitting successive like panels top to bottom and side to side;

nailing means for securing said panel to a building, said nailing means being concealed when successive like panels are interfitted;

the front face of said panel comprising a plurality of simulated side by side underlapped randomly sized shakes in at least two courses thereof, each shake course having a random butt line, said shakes being disposed in top and bottom overlapping and underlapping relation, apparently exposing an underlying wall surface to view at the side by side and top and bottom underlaps, the end shakes in one course being half-shakes and the end shakes in a second course being full shakes with the terminus of at least one of the end full shakes in said second course being spaced inward on the panel face from the terminus of the adjacent half-shake of said first course, whereby panels joined edge create in said one course the simulation of a cracked full shake spanning the side edge joint masking same in the said one course, and leaving a full side-by-side shake underlap appearance at the side edge joint of said second course, said underlap being visually the same as the underlapped intra-panel side-by-side shakes.

2. A simulated shake panel characterized by the random appearance of individual shakes comprising a board-shaped panel member having:

an upwardly extending nailing tab forming the longitudinal top marginal edge thereof, said tab being the base leg of an upwardly open U-shaped channel formed at the top of said panel;

a longitudinally extending lower flange forming the lower marginal edge of said panel, said lower flange being sized and offset to interfit the U-shaped channel whereby successive vertical courses of panel can interfit flange into U-shaped channel;

the front face of said panel comprising a plurality of simulated side-by-side underlapped randomly sized shakes in at least two courses thereof, said shakes being disposed in top and bottom overlapping and underlapping relation apparently exposing an underlying wall surface to view at the side-by-side and top and bottom underlaps, each shake course having a random butt line;

the shake top edges of the uppermost course of shakes being in line, and the butt edges of the lowermost course of shakes being staggered in random fashion with the lowest of the shake butt edges adapted to abut the top shake edges of a subadjacent panel and all other shake butt edges leaving an underlap at the butt line juncture to a subadjacent panel exposing apparently thereby an underlying wall surface, such exposed underlap surface being an extension of the lower flange upward to the shake butt edge.

3. The simulated shake panel according to claim 2 wherein exposed underlap surface areas beneath the lower course shake butt edges are grained.

4. A simulated shake panel characterized by the random appearance of individual shakes comprising a board-shaped panel member having:

an upwardly extending nailing tab forming the longitudinal top marginal edge thereof, said tab being the base leg of an upwardly open U-shaped channel formed at the top of said panel;

a longitudinally extending lower flange forming the lower marginal edge of said panel, said lower flange being sized and offset to interfit the U-shaped channel whereby successive vertical courses of panel can interfit flange into U-shaped channel;

an outwardly open U-shaped channel forming one side marginal edge of said panel;

and an inwardly extending tongue forming theother side of said panel, said tongue and side edge channel being sized to interfit tongue into U-shaped channel, whereby successive panels can interfit side by side, said marginal flange, tongue and channels being adapted both for four-corner interfitting and for staggered course interfitting;

the front face of said panel comprising a plurality of simulated side by side underlapped randomly sized shakes in at least two courses thereof, each shake course having a random butt line, said shakes being disposed in top and bottom overlapping and underlapping relation, apparently exposing an underlying wall surface to view at the side by side and top and bottom underlaps, the end shakes in one course being half-shakes and the end shakes in a second course being full shakes with the terminus of at least one of the end full shakes in said second course being spaced inward on the panel face from the terminus of the adjacent half-shake of said first course, whereby panels joined edge to edge create in said one course a cracked full shake spanning the panel to panel side edge joint masking same in the said one course and almost sealing the side U-shaped channel and whereby a full side-by-side shake underlap appearance is provided by the side edge joint at said second course, said underlap being visually the same as the underlapped intra-panel side-by-side shakes.

5. The panel of claim 4 wherein the horizontal marginal channel and flange each extend from the side edge channel to a terminus near the side edge having the tongue thereat spaced apart therefrom, the extent to which tongue and side channel overlap side-by-side panels.

6. The panel of claim 5 wherein the marginal wall of the side edge channel and the side edge tongue terminate top and bottom at locations inwardly of the horizontal flange and U-shaped channel.