Wall system

• US 4,019,291 A
• Filed: 10/14/1975
• Issued: 04/26/1977
• Est. Priority Date: 10/14/1975
• Status: Expired due to Term

• Current Assignee: Amstore Corporation
• Original Assignee: American Store Equipment Corporation
• Inventors: Ernst, Gerhard
• Primary Examiner(s): Faw, Jr., Price C.
• Assistant Examiner(s): Ridgill, Jr., James L.
• Application Number:
  US05/622,133
• Time in Patent Office: 560 Days
• Field of Search: 52/220, 52/241, 52/238, 52/272, 52/690, 52/696, 52/581, 52/751, 52/758 C, 52/726, 52/758 F, 52/36, 52/493, 52/753 J, 52/753 W, 52/481, 52/496, 403/363, 248/243, 108/108, 108/109
• US Class Current: 52/36.6
• CPC Class Codes: E04B 2/7457 with wallboards attached to the outer faces of the posts, parallel to the partition E04B2/7459 takes precedence
• CPC Class Codes: E04B 2002/7488 Details of wiring

Abstract

The specification discloses a prefabricated wall system providing a wall frame to which plastering or a covering of dry wall sheeting may be applied. The system includes a series of wall frame sections, preferably formed from steel channel members, which sections are spaced apart and supported therebetween by channel spacers having stop means which abut the sections. Each wall frame section has vertical studs secured at top and bottom by horizontal stringers. The stringers may include an elongated slot extending for their complete length to admit utility connections within the wall and to allow cutting and telescoping of the stringers for shortening the wall section. Concealed, slotted channels may be secured to the studs intermediate the edges of the sheet covering material to provide support for shelving along the finished walls.

Claims

1. A prefabricated wall system comprising a wall frame section having at least a pair of spaced, vertical studs and top and bottom stringers for securing said studs in horizontally spaced positions;

a covering material such as dry wall sheeting or the like secured to at least one side of said wall frame section; and

generally concealed, slotted channel means for receiving cantilever-type supports for shelving or the like including an outwardly opening, elongated channel extending vertically along one of said studs at the side of one of said wall frame sections, the edges of said covering material abutting either side of said channel with the edges of said channel being generally flush with the surface of said covering material, and an inwardly opening, elongated, slotted channel received within said outwardly opening channel such that a series of aligned, vertical slots are exposed at the surface of said covering material; and

means for securing said slotted channel within said outwardly opening channel and for securing said outwardly opening channel to said stud.

2. The wall system of claim 1 wherein said stud has a channel-shaped cross section with a base extending transversely across the thickness of said wall frame section and side flanges extending from said base and along the side of said wall frame section;

said outwardly opening channel being secured to one of said stud side flanges.

3. A prefabricated wall system providing a wall frame to which a covering material such as dry wall sheeting or the like is applied, said system comprising a plurality of prefabricated wall frame sections and securing means for securing said wall sections at spaced positions along a supporting surface;

each wall frame section including at least a pair of horizontally spaced, vertically extending studs and top and bottom stringers for securing said studs in horizontally spaced positions;

said stringers including a pair of elongated, L-shaped angle members extending along and secured to corresponding top, bottom, and side surfaces of said studs and defining an elongated slot extending the entire length of said wall section on both its top and bottom;

said stringer slots allowing electrical wires, telephone lines, and other utility connections to be passed therethrough anywhere along the length of said stringers and also allowing said stringers to be cut transversely intermediate said studs;

the stringers, when cut, being compressible slightly toward one another for telescoping within the stringers on the opposite side of said cut which are slightly expansible, the telescoped stringers thereafter allowing fastening whereby said wall frame section can be shortened as desired.

4. The wall system of claim 3 wherein each of said studs has a channel-shaped cross section with a base and side flanges extending outwardly from said base to define an elongated, vertical opening which opens generally in the plane of said wall section.

5. A prefabricated wall system providing a wall frame to which a covering material such as dry wall sheeting or the like is applied, said system comprising a plurality of prefabricated wall frame sections and spacing means for positioning said wall sections in spaced relationship along a supporting surface;

each wall frame section including at least a pair of spaced, vertically extending studs and generally horizontal top and bottom stringers for securing said studs in horizontally spaced position said stringers including a base and side flanges extending over said studs, said studs being secured to said stringers;

means for securing said wall frame sections to support surface;

said spacing means including channel means telescope over the vertical extremities of and secured to the ends of a pair of adjacent wall frame sections for briding the space between said sections to support said sections and stop means on said channel means for abutting the ends of said adjacent sections to space said sections at predetermined positions on the supporting surface;

said channel means being slightly larger in size than said stringers and studs so as to fit over and seat on the vertical extremities of said wall frame sections and including base means for supporting said spacing means on the vertical extremities of said adjacent wall sections and side means extending from said base means for confining said wall frame sections within said channel means;

said stop means extending internally of said channel means and abutting the outer end surfaces of said adjacent wall frame sections; and

means for securing said spacing means to said adjacent wall frame sections.

6. The wall system of claim 5 wherein said stringers in at least one of said wall frame sections on both the top and bottom thereof include elongated channel members having a continuous base, and side flanges extending over said studs from the spaced side edges of said continuous base.

7. The wall system of claim 5 including covering material secured to at least one side of said wall frame sections and means for attaching said covering material to said side of said sections;

and generally concealed, slotted channel means for receiving cantilever-type supports for shelving or the like including an outwardly opening, elongated channel extending vertically along one of said studs at the side of one of said wall frame sections, the edges of said covering material abutting either side of said channel with the edges of said channel being generally flush with the surface of said covering material, and an inwardly opening, elongated, slotted channel received within said outwardly opening channel such that a series of aligned, vertical slots are exposed at the surface of said covering material; and

means for securing said slotted channel within said outwardly opening channel and for securing said outwardly opening channel to said stud.

8. The wall system of claim 7 wherein said stud has a channel-shaped cross section with a base extending transversely across the thickness of said wall frame sections and side flanges extending from said base and along the side of said wall frame section;

said outwardly opening channel being secured to one of said stud side flanges.

9. The wall system of claim 5 wherein said channel means include at least one channel member having a base and spaced, downwardly extending side flanges;

said stop means including a pair of flanges extending transversely between said side flanges of said channel member and spaced apart a predetermined distance corresponding to the desired spacing of said wall sections.

10. The wall system of claim 9 wherein said flanges of said stop means are L-shaped angle brackets having one leg thereof fastened to said base within said channel member and the other leg extending downwardly within the channel interior;

and threaded frasteners for securing each end of said channel member to one of said wall frame sections.

11. The wall system of claim 5 wherein each of said studs has a channel-shaped cross section with a base and side flanges extending outwardly from said base to define an elongated, vertical opening which opens generally in the plane of said wall section.

12. The wall system of claim 11 wherein said base of each of said studs includes a plurality of spaced apertures for receiving therethrough electrical wiring, telephone lines, and other utility services interior of said wall frame sections.

13. The wall system of claim 5 wherein said stringers on at least one of said wall frame sections include an elongated, open slot each stringer completely along the entire length of the base of eachstringer on both the top and bottom of each wall frame section, said slot allowing electrical wires, telephone lines, and other utility connections to be passed therethrough anywhere along the length of said stringers and also allowing said stringers to be cut transversely intermediate said studs;

the stringers, when cut, being compressible slightly toward one another and for telescoping within the stringers on the oppoiste side of said cut which are slightly expansible, the telescoped stringers thereafter allowing fastening whereby said wall frame section can be shortened as desired.

14. The wall system of claim 13 wherein said stringers on both the top and bottom of said wall section include a pair of elongated, L-shaped angle members, each angle member extending along and being secured to the corresponding corners and side surfaces of the successive stud members in said wall section.