Brushless d.c. motor having rotor position-dependent control means

• US 4,030,005 A
• Filed: 04/23/1975
• Issued: 06/14/1977
• Est. Priority Date: 04/23/1974
• Status: Expired due to Term

• Current Assignee: Papst Licensing GmbH & Company Kg
• Original Assignee: Papst-Motoren GmbH & Company KG
• Inventors: Doemen, Benno
• Primary Examiner(s): Schaefer, Robert K.
• Assistant Examiner(s): Duncanson, Jr., W. E.
• Application Number:
  US05/570,837
• Time in Patent Office: 783 Days
• Field of Search: 318/138, 318/439
• US Class Current: 318/400.04
• CPC Class Codes: H02H 7/0811 for dc motors H02H7/0833 takes precedence
• CPC Class Codes: H02H 7/0833 for electric motors with control arrangements
• CPC Class Codes: H02K 29/08 using magnetic effect devices, e.g. Hall-plates, magneto-resistors H02K29/12 takes precedence
• CPC Class Codes: H02P 2209/07 Trapezoidal waveform
• CPC Class Codes: H02P 6/14 Electronic commutators

Abstract

A brushless d.c. motor comprises a stator having stator winding means thereon, a permanent magnet rotor rotatable relative to the stator and a rotor position-dependent semiconductor commutating means coupled to the stator winding means for controlling the currents in the stator winding means. Further provided is means including amplifying means responsive to the outputs of the control means for reducing the currents in the stator winding means at predetermined rotor position ranges to substantially zero. The semiconductor control means is preferably a Hall generator.

Claims

1. Brushless d.c. motor comprising:

a stator (18) having motor winding means (25,

     26);

a permanent magnet rotor (11) rotatable relative to said stator;

a source of direct current (27,

     53);

a rotor position-dependent semiconductor control means (32) having two pairs of terminals;

amplifying means responsive to said rotor position-dependent control means (32) and coupled to said direct current source and to said motor winding means for commutating the current in the motor winding means such that said motor winding means produces, in operation, an alternating magnetic field;

and a voltage divider (71,

     72) having its end terminals coupled to one pair of the output terminals of the rotor position-dependent control means (32);

wherein said amplifying means includes a differential amplifier means (60) coupled to the other pair of output terminals of said semiconductor control means (32), the amplifying means having three output branches (54, 55,

     66), two of said branches (54,

     55) being coupled to control the currents in said motor winding means (25,

     26);

and the voltage division ratio of the voltage divider (71,

     72) being set such that the voltage of the tap point (70) of the voltage divider, when the rotor position-dependent control means (32) is subjected to a small or non-existent signal, will control said amplifying means so that current in said two branches tends to zero and current flow to said motor windings is blocked, said third branch substantially taking over and drawing the current of the differential amplifier means (60).

2. Motor according to claim 1 wherein said differential amplifier branches comprise respective transistors (54, 55, 66);

two of said transistors (54,

     55) controlling current flow through the motor winding means;

said control means comprises a Hall generator (32) having two current inputs forming one terminal pair and two current outputs forming another terminal pair;

said current outputs (50,

     51) being connected to the amplifying means;

said voltage divider (71,

     72) being connected to the two current inputs of the Hall generator (32);

and the input of the transistor (66) of the third branch being connected to the tap point (70) of said voltage divider (71,

     72);

and wherein said small or non-existing signal is a small or non-existing magnetic field due to the rotor, occurring in a range around the theoretical commutating point (FIG. 5;

180°

-el 360°

-el....etc.) as sensed by said Hall generator (32), (FIG.

     6).

3. Motor according to claim 2, wherein said voltage divider comprises a resistor in series connection with one of the current inputs of said Hall generator (32) (FIG. 8).

4. Motor according to claim 1, wherein said rotor position-dependent control means comprises a galvanomagnetic control means (32) responsive to a magnetic field and providing a signal when subjected to a magnetic field;

and wherein said small or non-existing signal comprises the magnetic field acting on said galvanomagnetic control means when said rotor is positioned in a range around the theoretical commutating instant (FIG. 5;

180°

-el, 360°

-el...etc.) as sensed by said galvanomagnetic control means (32).

5. Motor according to claim 1 wherein said control means comprises a galvanomagnetic control means (32) having two current inputs and two outputs;

said differential amplifier branches comprise respective transistors (54, 55,

     66), the inputs of the transistors (54,

     55) of the first two branches being d.c. coupled via a common resistor (84) to one of the two current inputs of the galvanomagnetic control means (32), the base of the transistor (66) of the third branch being connected to said one current input, and the inputs of the two transistors (54,

     55) of the first two branches being a.c. coupled to the outputs (50,

     51) of the galvanomagnetic control means (32) (FIG.

     8).

6. Motor according to claim 5 including at least two capacitors (77, 78), coupling the inputs of the two transistors (54, 55) of the first two branches to respective outputs of said galvanomagnetic control means (32).

7. Motor according to claim 6 further including a discharge circuit (81, 82) associated with each of said capacitors (77, 78), the discharging time constant of the capacitors preferably being different from the charging time constant thereof.

8. Motor according to claim 6, wherein said control means comprises a Hall generator (32) having a current input;

one terminal of each of said capacitors (77,

     78) being connected to respective inputs of said transistors (54,

     55) and being further connected via respective diodes (81, 82;

93,

     94) to a current input of the Hall generator (32).

9. Motor according to claim 8 wherein said diodes (81, 82) have electrodes coupled to a common node;

between the interconnected electrodes of said diodes (81,

     82) and the associated current input of the Hall generator (32) there is provided a low-valued resistance means (84);

the two transistors controlled by said control means are adapted as a differential amplifier; and

said current input of said Hall generator is connected to the input of a transistor (66) arranged in a third branch of said differential amplifier.

10. Motor according to claim 8 wherein said diodes (81, 82) are arranged to be reversed biased by an output potential of said Hall generator, said Hall generator being adapted to selectively render at least one of said transistors (54, 55) conductive.

11. Motor according to claim 6 wherein said diodes are germanium diodes (81, 82).

12. Motor according to claim 1 comprising a protection diode (75) coupled in the direct current circuit for protecting the electrical components of the motor (10) against wrong-polarity-connection, said amplifying means includes switching transistor means (63, 64;

63'"'"', 64'"'"') coupled to said stator winding means for switching the winding currents, said protection diode (75) being arranged in the emitter-collector path of said switching transistor means in order to utilize the voltage drop at the diode (75) occurring thereat in operation as a blocking voltage for said switching transistor means.

13. Motor according to claim 1, wherein said rotor position-dependent semiconductor control means comprises a galvanomagnetic control means (32) located in and controlled by the magnetic field of the permanent magnetic rotor (11), said rotor (11) having pole portions with first (14, 15) and second (14'"'"', 15'"'"') clearances therebetween, said first pole clearances (14, 15) of the rotor interacting with the stator and being narrower than said second pole clearances (14'"'"', 15'"'"'), said second pole clearances (14'"'"', 15'"'"') interacting with the galvanomagnetic control means.

14. Motor according to claim 13 wherein said second pole clearances (14'"'"', 15'"'"') of said rotor (11) interacting with said galvanomagnetic control means (32 are displaced relative to the remaining portions of said pole clearances.

15. Motor according to claim 13, wherein said permanent magnet rotor comprises a rotor magnet (13) having trapezoidal form of magnetization.

16. Brushless d.c. motor comprising a stator with a winding means, a permanent magnet rotor rotatable relative thereto, a source of direct current, rotor position-dependent semiconductor commutating means and amplifying means capacitively coupled thereto and further coupled to said direct current source, and discharge means associated with and connected to said capacitive coupling means.

17. Apparatus according to claim 16 wherein said discharge means comprises diodes poled to carry the discharge current of said capacitive coupling means.

18. Apparatus according to claim 17, wherein the semiconductor commutating mans is a Hall generator (32);

and including at least two transistors the inputs of which are coupled via respective capacitors (77,

     78) to the outputs of a Hall generator one terminal of each of said capacitors being connected to respective inputs of said transistors and being further connected by a respective one of said discharge diodes to a current input of the Hall generator.

19. Apparatus according to claim 18 wherein said discharge diodes (81, 82) are arranged to be reverse biased by an output potential of said Hall generator, said Hall generator being adapted to selectively render at least one of said transistors (54, 55) conductive.

20. Apparatus according to claim 18, wherein said diodes have electrodes coupled to a common junction;

between the interconnected electrodes of said diodes and the associated current input of the Hall generator (32) there is provided a low-valued resistance means (84);

the two transistors controlled by said control means are connected as a differential amplifier; and

said current input of said Hall generator is connected to the input of a transistor (66) arranged in a third branch of said differential amplifier.

21. Apparatus according to claim 20 wherein said diodes are germanium diodes (81, 82).

22. Apparatus according to claim 16 wherein said stator winding means includes two motor windings (25, 26);

said amplifying means includes an amplifier having at least two transistors (54,

     55);

said semiconductor commutating means comprises a Hall generator (32) having two outputs controlling said amplifier;

voltage divider means (54 - 93, 55 - 94 coupled to said amplifier for reducing the base emitter threshold voltages of said amplifier for reducing the base emitter threshold voltages of said amplifier transistors (54,

     55) controlled by said Hall generator, the inputs of said amplifier transistors (54,

     55) being respectively capacitively (77,

     78) coupled to said outputs (50,

     51) of said Hall generator (32).

23. Apparatus according to claim 16 comprising a protection diode (75) coupled in the direct current circuit for protecting the electrical components of the apparatus (10) against wrong-polarity-connection, said amplifying means includes switching transistor means (63, 64;

63'"'"', 64'"'"') capacitively coupled to said stator winding means for switching the winding currents, said protection diode (75) being arranged in the emitter-collector path of said switching transistor means in order to utilize the voltage drop at the diode (75) occurring thereat in operation as a blocking voltage for said switching transistor means.

24. Apparatus according to claim 16, wherein said commutating means is located in and adapted to be controlled by the magnetic field of the permanent magnetic rotor (11), said rotor (11) having pole portions with first (14, 15) and second (14'"'"', 15'"'"') clearances therebetween, said first pole clearances (14, 15) of the rotor interacting with the stator and being narrower than said second pole clearances (14'"'"',15'"'"'), said second pole clearances (14'"'"', 15'"'"') interacting with said commutating means.

25. Apparatus according to claim 24, wherein said second pole clearances (14'"'"', 15'"'"') of said rotor (11) interacting with said commutating means (32) are displaced relative to the remaining portions of said pole clearances.

26. Motor according to claim 24, wherein said permanent magnet rotor comprises a rotor magnet (13) having trapezoidal form of magnetization.

27. Brushless d.c. motor comprising:

a stator with stator winding means;

a permanent magnet rotor rotatable relative to said stator;

a source of direct current (27,

     53);

a rotor position-dependent semiconductor control means; and

amplifying means responsive thereto coupled to said direct current source and to said stator winding means for commutating the current in the stator winding means such that said stator winding means produces in operation an alternating magnetic field;

wherein said control means comprises

a Hall generator (32) having a pair of outputs (50,

     51);

said amplifying means including a pair of operational amplifiers (73,

     74) respective one inputs of which are connected to responsive outputs of said Hall generator, the other inputs of said operational amplifiers (73,

     75) being connected to a potential (70) which differs from the potential of the Hall generator outputs (50,

     51) when a small or non-existing magnetic field is acting on the Hall generator (32).

28. Motor according to claim 27, wherein said Hall generator (32) is located in and controlled by the magnetic field of the permanent magnetic rotor (11), said rotor (11) having pole portions with first (14, 15) and second (14'"'"', 15'"'"') clearances therebetween, said first pole clearances (14, 15) of the rotor interacting with the stator and being narrower than said second pole clearances (14'"'"', 15'"'"'), said second pole clearances (14'"'"', 15'"'"') interacting with the Hall generator.

29. Motor according to claim 28 wherein said second pole clearances (14'"'"', 15'"'"') of said rotor (11) interacting with said Hall generator (32) are displaced relative to the remaining portions of said pole clearances.

30. Brushless d.c. motor comprising:

a stator (18) with stator winding means;

a permanent magnet rotor (11) rotatable relative to said stator;

a source of direct current (27,

     53);

a rotor position-dependent semiconductor control means (32); and

amplifying means responsive thereto coupled to said direct current source and to said stator winding means for commutating the current in the stator winding means such that said stator winding means produces in operation an alternating magnetic field;

wherein said amplifying means includes an amplifier having at least two transistors (54,

     55);

said rotor position-dependent semiconductor control means (32) having two outputs controlling said amplifier; and

means (54, 93, 55-94) coupled to said amplifier for reducing the base emitter threshold voltages of said amplifier transistors (54,

     55) controlled by said semiconductor control means the inputs of said amplifier transistors (54,

     55) being respectively capacitively (77,

     78) coupled to said outputs (50,

     51) of said semiconductor control means (32).

31. Motor according to claim 30 wherein the semiconductor control means comprises a Hall generator (32);

and

the emiter-collector paths of said amplifier transistors (54,

     55) controlled by said Hall generator (32) are connected in parallel to the current path of said Hall generator (32).

32. Motor according to claim 31 comprising a constant voltage element (91) arranged in the current path of said Hall generator (32), the operating voltage during operation of said constant voltage element being coupled at least partly to two parallel series circuits each of which comprises the control path of one of said amplifier transistors (54, 55) and a respective additional diode (93, 94) connected in series with a respective control path and approximately electrically equivalent thereto.

33. Motor according to claim 32 wherein said constant voltage element comprises a silicon diode.

34. Motor according to claim 32 wherein said additional diodes (93, 94) in series with said respective control paths are connected to a common point (96) which is connected to a current input of said Hall generator (32) via a discharge resistor (97).

35. Motor according to claim 34 wherein said discharge resistor (97) is high valued compared with the internal resistance of the Hall generator (32).

36. Motor according to claim 30 comprising a diode (98) operated in the flow direction and coupled in parallel with the current path of said Hall generator (32).

37. Motor according to claim 30 comprising a protection diode (75) coupled in the direct current circuit for protecting the electrical components of the motor (10) against wrong-polarity-connection, said protection diode (75) being arranged in the emitter-collector path of said amplifier transistor means (54, 55) in order to utilize the voltage drop at the diode (75) occurring thereat in operation as a blocking voltage for said amplifier transistor means.

38. Motor according to claim 30, wherein said semiconductor means located in and adapted to be controlled by the magnetic field of the permanent magnetic rotor (11), said rotor (11) having pole portions with first (14, 15) and second (14'"'"', 15'"'"') clearances therebetween, said first pole clearances (14, 15) of the rotor interacting with the stator and being narrower than said second pole clearances (14'"'"', 15'"'"'), said second pole clearances (14'"'"', 15'"'"') interacting with the control means (32).

39. Motor according to claim 38, wherein said second pole clearances (14'"'"', 15'"'"') of said rotor (11) interacting with said control means (32) are displaced relative to the remaining portions of said pole clearances.

40. Motor according to claim 38, wherein said permanent magnet rotor comprises a rotor magnet (13) having trapezoidal form of magnetization.

41. Motor according to claim 30, wherein said motor has a neutral zone, extending between adjacent stator poles and wherein said semiconductor control means (32) is displaced from said neutral zone counter to the direction (16) of said rotor (11).

42. Motor according to claim 41, wherein said permanent magnet rotor comprises a rotor magnet (13) having trapezoidal form of magnetization.

43. Ventilating apparatus comprising the motor of claim 30,

wherein said ventilating means is an axial fan of short axial length including fan blades directly connected to said rotor and containing said control means, and all circuit elements associated with and forming part of said amplifying means within the motor housing.

44. Brushless d.c. motor comprising

a stator with stator winding means (25, 26);

a permanent magnet rotor (11) rotatable relative to said stator;

a source of direct current (27,

     53);

a rotor position-dependent semiconductor control means (32);

amplifying means including two operational amplifiers (73,

     74) responsive to said rotor position-dependent semiconductor control means (32) and coupled to said direct current source and to said stator winding means to control commutation of current in the stator winding means such that said stator winding means produces, in operation, an alternating magnetic field;

a voltage divider;

wherein said rotor position-dependent semiconductor control means (32) has terminals coupled to inputs of said amplifying means and additional terminals coupled to the end terminals of the voltage divider (71,

     72),

the tap point (70) of said voltage divider being additionally connected to said amplifying means, the voltage division ratio of the voltage divider (71,

     72) being set such that the voltage at said tap point of said voltage divider, when a small or non-existing signal is acting on said rotor position-dependent control means (32), provides an output voltage at said additional connection to the amplifying means to tend to control the output voltages of both said operational amplifiers (73,

     74) to go to zero so that the current in said motor winding means is effectively blocked.

45. Motor according to claim 44, wherein said rotor position-dependent semiconductor control means comprises a Hall generator (32) having a first pair of terminals (50, 51) coupled to inverting inputs of said operational amplifiers (73, 74) and having a second pair of terminals forming control current inputs, said control current inputs being coupled to the end terminals of said voltage divider (71, 72), said tap point (70) being connected to respective direct inputs of said operational amplifier (FIG. 7).

46. Motor according to claim 45, wherein said Hall generator (32) is located in and controlled by the magnetic field of the permanent magnetic rotor (11), and rotor (11) having pole portions with first (14, 15) and second (14'"'"', 15'"'"') clearances therebetween, said first pole clearance (14, 15) of the rotor interacting with the stator and being narrower than said second pole clearance (14'"'"', 15'"'"'), said second pole clearance (14'"'"', 15'"'"'), said second pole clearance (14'"'"', 15'"'"') interacting with the Hall generator.

47. Brushless d.c. motor comprising a stator (18) having motor winding means (25, 26);

a permanent magnet rotor (11) rotatable relative to said stator;

a source of direct current (27,

     53);

a rotor position-dependent semiconductor control means (32);

amplifying means including controlled switch means and coupled to said rotor position-dependent control means, the amplifying means and said switch means controlling and commutating current in the motor winding means such that said motor winding means produces, in operation, an alternating magnetic field;

wherein said amplifying means includes a differential amplifying means (60) coupled to said rotor position-dependent semiconductor control means (32), the amplifying means comprising three branches (54, 55,

     66), two of said branches (54,

     55) being coupled to control the controlled switch means and hence the currents in said motor winding means (25,

     26), and circuit means coupled to said two branches for controlling said third branch and said amplifying means and hence said controlled switch means to block current flow to said motor winding means when a small or non-existing signal acts on said rotor position-dependent control means in a range around the theoretical commutating instant (FIG. 5;

180°

-el, 360°

-el....etc.) as sensed by said rotor position-dependent control means.

48. Motor according to claim 47, wherein said third branch substantially takes over and draws control current derived from said differential amplifier means (60) (FIGS. 1, 6).

49. Motor according to claim 47, wherein said network means comprises a reference means (71, 72) coupled to said rotor position-dependent semiconductor control means (32) and connected to control said differential amplifier means (60) to effectively block said control switch means when only a small or non-existing signal is sensed by said rotor position-dependent semiconductor control means (FIGS. 7, 9).

50. Motor according to claim 47, wherein said circuit means comprises a capacitative coupling between said rotor position-dependent control means (32) and said amplifier means (60) (FIG. 8, FIG. 9).