Method and apparatus for controlling electrical loads

• US 4,031,406 A
• Filed: 06/16/1975
• Issued: 06/21/1977
• Est. Priority Date: 06/16/1975
• Status: Expired due to Term

• Current Assignee: Butler Manufacturing Company (Bluescope Steel Limited)
• Original Assignee: Pacific Technology Corp.
• Inventors: Leyde, Warren L., Marker, Delbert E.
• Primary Examiner(s): Hohauser, Herman J.
• Application Number:
  US05/587,150
• Time in Patent Office: 736 Days
• Field of Search: 307/41, 307/40, 307/38, 307/11, 307/35, 307/39, 235/151.21
• US Class Current: 307/41
• CPC Class Codes: H02J 2310/58 The condition being electrical
• CPC Class Codes: H02J 3/14 by switching loads on to, or off from, network, e.g. progressively balanced loading
• CPC Class Codes: Y02B 70/3225 Demand response systems, e.g. load shedding, peak shaving
• CPC Class Codes: Y04S 20/222 Demand response systems, e.g. load shedding, peak shaving

Abstract

In an electrical load control system, method and apparatus are provided for selectively, individually connecting and disconnecting a plurality of loads to and from a power source. The loads are selectively connected (added), disconnected (shed), and reconnected (restored or added), in a predetermined sequence, wherein the ranking of the loads in such sequence is selectively rotated in a manner which results in a sharing of on and off time and an equalizing of wear among all of the loads. As an example of this operation, a load control system is disclosed in which the consumption of electrical power is varied by periodically shedding and adding individual loads in order to maintain the level of power usage below predetermined limits and yet make full use of the available power within such limits. For this purpose, a load regulating circuit monitors the power consumption and issues either an add command signal causing one or more loads to be connected, or issues shed command signal causing one or more of the loads to be disconnected, that is, shed. To uniformly distribute the off time associated with shed loads among all the loads, a load switching circuit means and a load rotation circuit means are provided for rotating the order in which the loads are shed, and thereafter restored or added. The rotation takes two forms. First, the order or rank in which the plurality of loads are shed, is shifted or rotated after each occurrence of a condition in which all of the loads have been turned on. Secondly, when less than all of the loads are on, the on-off ranking or status of the loads, resulting from the preceding add or shed command, is periodically shifted or rotated among all of the loads, in order to share the available electrical power on a timed rotation basis. Thus, the disruption of load service due to the curtailed power, is time shared among all of the loads on an equal, non-priority basis.

Claims

1. In an electrical system including a load controller having a plurality of load controlling outputs each capable of assuming either a load-on condition or a load-off condition, said outputs being adapted for individually controlling the connections of a corresponding plurality of electrical loads to a power source, and a load regulating means connected to said controller for regulating the collective status of said load-on and load-off conditions at said outputs, said regulating means assuming an add mode when the number of said outputs that are in said load-on condition is to be increased and assuming a shed mode when the number of said outputs that are in said load-on condition is to be decreased, the improvement in said controller comprising:

switching means connected to said outputs and having input means responsive to said regulating means for successively switching said outputs from said load-off conditions to said load-on conditions when the regulating means is in the add mode and for successively switching said outputs from said load-on conditions to said load-off conditions when said regulating means is in the shed mode, said switching means including means for establishing a plurality of different orders of succession in which said outputs are successively switched;

rotation circuit means for changing said switching means from one of said orders of succession to another of said orders of succession; and

,

means for sensing a predetermined collective status of said conditions at said outputs, said rotation circuit means being operative in response to said means for sensing so as to change said switching means from one of said orders of succession to another of said orders of succession when said conditions at said outputs assume said predetermined collective status.

2. In the electrical system of claim 1, wherein said rotation circuit means includes a first-off rotator circuit and said predetermined collective status of said conditions is defined by all of said outputs being in said load-on condition, said first-off rotator circuit being connected to said means for sensing and being operative in response thereto for rotating the first one of said outputs to be switched from the load-on condition to the load-off condition each time the regulating means assumes the shed mode following said predetermined collective status in which all of said outputs are in the load-on condition.

3. In the electrical system of claim 1, wherein said switching means includes an add input means and a shed input means, said add input means being responsive to an add signal to cause one of said outputs that is in the load-off condition to assume the load-on condition, said shed input means being responsive to a shed signal to cause one of said outputs that is in the load-on condition to assume the load-off condition, and wherein said controller means includes means for generating said add signal when the load regulating means assumes the add mode and means for generating said shed signal when the load regulating means assumes the shed mode, said add and shed input means together being responsive to generally simultaneous add and shed signals to cause said switching means to change from one of said orders of succession to another of said orders of succession, and said rotation circuit means including means for generating said generally simultaneous add and shed signals when the load regulating means assumes the shed mode and said means for sensing has sensed said predetermined collective status.

4. In an electrical system including a load controller having a plurality of load controlling outputs each capable of assuming either a load-on condition or a load-off condition, said outputs being adapted for individually controlling the connections of a corresponding plurality of electrical loads to a power source, and a load regulating means connected to the controller for regulating the collective status of the load-on and load-off conditions of said outputs by assuming an add mode to increase the number of said outputs that are in the load-on condition and by assuming a shed mode to decrease the number of said outputs that are in the load-on condition, the improvement in said controller comprising:

switching means connected to said load controlling outputs and having input means responsive to said regulating means for successively switching said outputs from said load-off condition to said load-on condition when the regulating means is in the add mode and for successively switching said outputs from the load-on condition to the load-off condition when the regulating means is in the shed mode;

means for sensing the number of said outputs that are in the load-on condition; and

rotation circuit means for rotating the load-on and load-off conditions among said outputs without changing the number of said outputs that are in the load-on condition, said rotation circuit means including timing means responsive to said means for effecting such rotation of the load-on and load-off conditions at a frequency that is dependent on the number of said outputs that are in the load-on condition.

5. In the electrical system of claim 4 wherein said means for sensing said number of said outputs that are in the load-on condition includes means for generating a signal that represents said number, and said timing means of said rotation circuit means being responsive to said signal that represents said number to increase said frequency as said number decreases, whereby said frequency varies inversely with the number of loads that are connected to the power source.

6. In the electrical system of claim 5, wherein said switching means includes an add input means and a shed input means, said add input means being responsive to an add signal to cause one of said outputs that is in the load-off condition to assume to the load-on condition, said shed input means being responsive to a shed signal to cause one of said outputs that is in the load-on condition to assume the load-off condition, and wherein said controller means includes means for generating said add signal when the load regulating means assumes the add mode and for generating said shed signal when the load regulating means assumes the shed mode, said add and shed input means together being responsive to generally simultaneous add and shed signals to effect said rotation of the load-on and load-off conditions at said outputs, and said rotation circuit means including means for generating said generally simultaneous add and shed signals.

7. In the electrical system of claim 4, wherein said switching means includes:

means for establishing a plurality of different orders of succession according to which said outputs are successively switched in response to the regulating means;

means for sensing a predetermined collective status of the conditions at said outputs; and

additional rotation circuit means that is operative in response to said means for sensing said predetermined collective status of the conditions at said outputs to change said switching means from one of said orders of succession to another of said orders of succession.

8. In a method of controlling the on-off conditions of a plurality of loads including the step of switching the loads in succession between on and off conditions for regulating the number of loads that are in the on condition in response to a regulating means that assumes an add mode when the number of on loads is to be increased and assumes a shed mode when the number of on loads is to be decreased, the steps in combination therewith comprising:

switching the loads in succession from their off conditions to their on conditions when the regulating means is in its add mode and switching the loads in succession from their on conditions to their off conditions when the regulating means is in its shed mode, the steps of successively switching the loads being in accordance with one of a plurality of predetermined orders of succession;

sensing a predetermined collective status of the on and off conditions of said plurality of loads; and

automatically rotating the order in which said loads are successively switched between the on and off conditions from said one of a plurality of predetermined orders to another of such orders in response to said step of sensing said predetermined collective status.

9. In the method of claim 8, wherein said predetermined collective status is defined by all of said loads being in the on condition, and wherein said step of sensing includes the substep of sensing that one of said loads in said on condition is to be switched to the off condition.

10. In a method of controlling the on-off conditions of a plurality of loads including the step of switching the loads in succession between on and off conditions for regulating the number of loads that are in the on condition, the steps in combination therewith comprising:

sensing the number of loads that are in the on condition out of said plurality of loads;

rotating the on and off conditions of said plurality of loads without changing the number of loads that are in the on conditions; and

varying said time intervals as a function of said step of sensing the number.

11. The method of claim 10, wherein said frequency is varied as an inverse function of said number of loads that are in the on condition.

12. An electrical load control system for controlling the connections of a plurality of loads to a source of electrical power comprising:

a load regulating means and a load controller means, said load controller means including switching means having input means and having a plurality of outputs, each of said outputs having a load-on condition and a load-off condition for controlling the connection of a separate one of the loads to the source of electrical power, said switching means being operative in response to receipt by said input means of a succession of add signals to successively switch said outputs from said load-off conditions to said load-on conditions, and being operative in response to receipt by said input means of a succession of shed signals to successively switch said outputs from said load-on conditions to said load-off conditions;

said load controller means having a load status signal producing means for producing a load status signal representing the number of said outputs that are in said load-on condition;

said load regulating means having difference signal producing means for producing a difference signal representing a predetermined difference relationship between a measured rate of power as it is consumed by those loads that are connected to the source of electrical power and a reference rate;

said load controller means further having means for generating said add and shed signals that includes comparator means for comparing said difference signal with said load status signal, said comparator means causing the generation of at least one of said add signals when said difference signal and said load status signal have a first predetermined relation, and said load status signal changing each time one of the loads is connected in response to such a generated add signal so that said difference signal must also change before said first predetermined relation can again exist, and said comparator means causing the generation of at least one of said shed signals when said difference signal and said load status signal have a second predetermined relation, and said load status signal changing each time one of the loads is disconnected in response to such a generated shed signal so that said difference signal must also change before said second predetermined relation can again exist.

13. The electrical load control system of claim 12, wherein said load regulating means is of the type that regulates the number of connected loads so that the power consumed by the connected loads during a predetermined demand interval is not greater than a predetermined maximum demand limit, said difference signal producing means having means for presetting said difference signal to an initial level representing a predetermined offset difference by which the reference rate is assumed to exceed said measured rate of power at the beginning of said demand interval, said difference signal increasing when said measured rate of power is falling behind said reference rate, and said difference signal decreasing when said measured rate of power is overtaking said reference rate, said load status signal producing means and said comparator means coacting so that said changes in said load status signal require changes of said difference signal to successively higher levels to cause successive production of said add signals, and require changes of said difference signal to successively lower levels to cause successive production of said shed signals.