Heating elements comprising a PTC ceramic article of a honeycomb structure composed of barium titanate

• US 4,032,752 A
• Filed: 08/23/1976
• Issued: 06/28/1977
• Est. Priority Date: 09/03/1975
• Status: Expired due to Term

• Current Assignee: NGK Insulators Limited
• Original Assignee: NGK Insulators Limited
• Inventors: Ohmura, Akira, Wada, Shigetaka
• Primary Examiner(s): Mayewsky, Volodymyr Y.
• Application Number:
  US05/716,713
• Time in Patent Office: 309 Days
• Field of Search: 219/307, 219/374, 219/381, 219/382, 219/541, 219/538, 219/543, 219/552, 219/553, 13/25, 338/22 R, 338/223, 338/283, 338/292, 338/294, 338/323, 338/327, 338/332, 252/514, 252/518, 252/520
• US Class Current: 219/541
• CPC Class Codes: F01N 3/2013 using electric or magnetic heating means
• CPC Class Codes: H05B 3/06 Heater elements structurally combined with coupling elements or holders
• CPC Class Codes: H05B 3/141 Conductive ceramics, e.g. metal oxides, metal carbides, barium titanate, ferrites, zirconia, vitrous compounds
• CPC Class Codes: Y02T 10/12 Improving ICE efficiencies

Abstract

Heating elements comprising a ceramic article of a honeycomb structure having a positive temperature coefficient of electric resistance and composed of barium titanate are provided with channels, in which a pair of ohmic electrodes consisting mainly of silver as a metallic component and having a surface resistivity of the electrode per se of not more than 10 mΩ/cm² are provided on both end surfaces thereof and the ohmic electrodes are coated with an electrical insulating and thermostable material.

Claims

1. A heating element comprising a ceramic article of a honeycomb structure having a positive temperature coefficient of electrical resistance and composed of barium titanate in which a pair of ohmic electrodes consisting mainly of silver as a metallic component and having a surface resistivity of the electrode per se of not more than 10 mΩ

/cm² are provided on both end surfaces of the ceramic article of the honeycomb structure provided with a multiplicity of parallel channels extending therethrough and an electrically insulating and thermostable coating is applied on said ohmic electrodes.

2. The heating element as claimed in claim 1, wherein the ohmic electrode comprising a first layer having ohmic contact with the ceramic article and a second layer applied on the first layer and having a smaller surface resistivity than the first layer.

3. The heating element as claimed in claim 2, wherein the second layer is composed of silver alone, as a metallic component.

4. The heating element as claimed in claim 1, wherein the ohmic electrode consisting mainly of silver consists of 75-95% by weight of silver and 25-3% by weight of at least one metal selected form the group consisting of tin, zinc, indium, gallium, antimony, bismuth and cadmium, as a metallic component.

5. The heating element as claimed in claim 4, wherein the metal is tin.

6. The heating element as claimed in claim 4, wherein the metal is tin and zinc.

7. The heating element as claimed in claim 1, wherein the surface resistivity is not more than 5 mΩ

/cm².

8. The heating element as claimed in claim 1, wherein the coating is at least one resin selected from the group consisting of silicone resin and polyimide resin.

9. The heating element as claimed in claim 8, wherein the coating is silicone resin.

10. The heating element as claimed in claim 8, wherein the coating is polyimide resin.

11. The heating element as claimed in claim 1, wherein a lead electrode electrically connecting to the ohmic electrode is also coated with electrically insulating and thermostable layer.