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Method of manufacture of male electrical plug assembly

  • US 4,037,319 A
  • Filed: 12/06/1976
  • Issued: 07/26/1977
  • Est. Priority Date: 08/04/1975
  • Status: Expired due to Term
First Claim
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1. A method of manufacturing a male electrical plug assembly comprising the steps of feeding a continuous length of conductor having an insulation applied thereto through a sleeve of predetermined length until the leading end of the conductor extends outwardly from the outermost end of said sleeve, severing the conductor at an end thereof that is external of the sleeve but adjacent to the innermost end thereof while simultaneously stripping a portion of the insulation from said conductor at the ends thereof to form exposed conductor ends, the stripped end of the conductor at the outer end thereof being spaced from said sleeve by said insulation, mounting a head pin on the exposed outer end of said conductor, connecting conductor leads to said sleeve and conductor at the inner ends thereof, and molding a body around the inner ends of said sleeve and conductor as connected to said conductor leads to encapsulate the connected conductor leads and the inner portions of said conductor, insulation and sleeve.

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