Method of manufacture of male electrical plug assembly
First Claim
1. A method of manufacturing a male electrical plug assembly comprising the steps of feeding a continuous length of conductor having an insulation applied thereto through a sleeve of predetermined length until the leading end of the conductor extends outwardly from the outermost end of said sleeve, severing the conductor at an end thereof that is external of the sleeve but adjacent to the innermost end thereof while simultaneously stripping a portion of the insulation from said conductor at the ends thereof to form exposed conductor ends, the stripped end of the conductor at the outer end thereof being spaced from said sleeve by said insulation, mounting a head pin on the exposed outer end of said conductor, connecting conductor leads to said sleeve and conductor at the inner ends thereof, and molding a body around the inner ends of said sleeve and conductor as connected to said conductor leads to encapsulate the connected conductor leads and the inner portions of said conductor, insulation and sleeve.
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Accused Products
Abstract
A male electrical plug and method of assembly thereof, the electrical plug including an elongated interior conductor on which a nonconducting insulator is fixed, the length of the insulator being less than that of the interior conductor and being located thereon such that during assembly an outer end and opposite inner end of the conductor are exposed. A metallic conducting sleeve is mounted on the insulator and is foreshortened relative to the outer and inner ends thereof, and a head pin is fixed to the outer exposed end of the conductor and is insulated from the sleeve by the insulator. Conducting wires are electrically connected to the exposed inner end of the conductor and to the sleeve, and a molded body or housing encapsulates the connections of the conducting wires to the conductor and sleeve.
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Citations
6 Claims
- 1. A method of manufacturing a male electrical plug assembly comprising the steps of feeding a continuous length of conductor having an insulation applied thereto through a sleeve of predetermined length until the leading end of the conductor extends outwardly from the outermost end of said sleeve, severing the conductor at an end thereof that is external of the sleeve but adjacent to the innermost end thereof while simultaneously stripping a portion of the insulation from said conductor at the ends thereof to form exposed conductor ends, the stripped end of the conductor at the outer end thereof being spaced from said sleeve by said insulation, mounting a head pin on the exposed outer end of said conductor, connecting conductor leads to said sleeve and conductor at the inner ends thereof, and molding a body around the inner ends of said sleeve and conductor as connected to said conductor leads to encapsulate the connected conductor leads and the inner portions of said conductor, insulation and sleeve.
Specification