Air conditioner control

• US 4,038,061 A
• Filed: 12/29/1975
• Issued: 07/26/1977
• Est. Priority Date: 12/29/1975
• Status: Expired due to Term

• Current Assignee: Inter-City Products Corporation
• Original Assignee: Heil-Quaker Corporation
• Inventors: McGill, Robert S. III, Ramsey, Robert W., Anderson, Richard M.
• Primary Examiner(s): Wayner, William E.
• Application Number:
  US05/645,281
• Time in Patent Office: 575 Days
• Field of Search: 317/36 TD, 317/13 R, 317/13 A, 62/126, 62/129, 62/158, 62/230, 318/490
• US Class Current: 62/126
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/32 Responding to malfunctions or emergencies
• CPC Class Codes: F24F 11/38 Failure diagnosis
• CPC Class Codes: F24F 11/39 Monitoring filter performance
• CPC Class Codes: F24F 11/52 Indication arrangements, e.g. displays
• CPC Class Codes: F24F 11/61 using timers
• CPC Class Codes: F24F 11/86 by controlling compressors within refrigeration or heat pump circuits
• CPC Class Codes: F24F 11/88 Electrical aspects, e.g. circuits
• CPC Class Codes: F24F 2110/10 Temperature
• CPC Class Codes: F24F 2140/00 Control inputs relating to system states
• CPC Class Codes: F25B 49/02 for compression type machines, plants or systems
• CPC Class Codes: H02H 3/06 with automatic reconnection
• CPC Class Codes: H02H 7/0822 Integrated protection, motor control centres
• CPC Class Codes: H02H 7/09 against over-voltage; against reduction of voltage; against phase interruption

Abstract

A control system for a central air conditioner. The air conditioner includes an outdoor condensing unit including a refrigerant compressor, an indoor evaporator unit, an indoor thermostat responsive to the indoor temperature for controlling the air conditioner, and a control system for protecting the air conditioner and indicating to the user certain malfunctions in the air conditioner should they occur. The malfunction indication may be by means of signal lights and a manually operable reset control is provided permitting the user to reset the control system. The malfunction indicator and reset control are disposed adjacent the thermostat for facilitated determination of the system operating condition. The control system includes an improved control position for starting of the compressor motor which is arranged to prevent operation of the system in the event of a low power supply voltage condition. The control system provides a minimum "Off" reset time before permitting the air conditioner to automatically attempt to restart regardless of the condition causing stopping of the air conditioner. The control system further includes a current sensing control which determines the compressor motor current a preselected time after the closing of the compressor motor switch and is arranged to discontinue operation of the compressor motor in the event the current is above a preselected high value. Clock pulses are used to facilitate operation of the current sensing control. Improved accuracy in the timing of the control system is obtained by means of coordinated use of clock pulses and R-C time delays.

Claims

1. In a control system for an air conditioner refrigerant compressor comprising:

a control means for controlling connection of said compressor to an electrical power source;

a sensing means connected to said control means for monitoring the voltage of said source and current flow from said source to said compressor, said sensing means being arranged to prevent said control means from energizing said compressor when said source voltage is below a preselected minimum and said sensing means being arranged to cause said control means to deenergize said compressor when said current flow to said compressor exceeds a preselected maximum;

a time delay means connected to said control means for delaying operation of said control means to connect said compressor to said power source for a predetermined period of time upon each de-energization of said compressor and upon each occurrence of a voltage below said preselected minimum voltage;

a temperature sensing means arranged to monitor air conditioner operating temperature conditions, said temperature sensing means being connected to said control means to cause said control means to de-energize said compressor upon the occurrence of temperatures beyond one or more preselected levels until said control means is manually reset; and

a manual reset means connected between said power source and said control system for permitting said control means to connect said compressor to said power source after said predetermined period of time has elapsed;

the improvement comprising first indicator means connected to said control means and arranged to provide an indication that said control system is energized but that said control means is prevented from energizing said compressor until said predetermined period of time has elapsed; and

second indicator means connected to said temperature sensing means and arranged to provide an indication that said temperature sensing means has determined a temperature beyond one or more of said preselected levels and that said control means must be reset by said manual reset means.

2. The control system of claim 1 further including a wall-mounted thermostat for controlling operation of the air conditioner wherein said first and second indicator means are positioned adjacent said thermostat.

3. The control system of claim 2 wherein said manual reset means includes a manually operable switch adjacent the thermostat for selectively providing electrical power to said control system.

4. The control system of claim 1 wherein said second indicator means comprises a plurality of indicators responsive to a plurality of different preselected temperature levels.

5. The control system of claim 1 wherein said temperature sensing means includes low temperature circuit means for determining a freeze-up condition of the evaporator of said air conditioner and wherein said second indicator means includes first and second indicators, whereby when said low temperature circuit means determines a freeze-up condition, said control means de-energizes said compressor and causes said first indicator means to give its indication and said low temperature circuit means causes said first indicator of said second indicator means to give its indication thus advising an observer that said air conditioner is not operating because of an evaporator freeze-up condition and that said control system must be manually reset by operating said manual reset means upon correction of the malfunction causing said freeze-up condition.

6. The control system of claim 1 wherein said temperature sensing means includes high temperature circuit means for determining an overheat condition of the condenser of said air conditioner and wherein said second indicator means includes first and second indicators, whereby when said high temperature circuit means determines an overheat condition said control means de-energizes said compressor, and causes said first indicator means to give its indication and said high temperature circuit means causes said first and second indicators of said second indicator means to give their respective indications thus advising an observer that said air conditioner is not operating because of a condenser overheat condition and that said control system must be manually reset upon correction of the malfunction causing said overheat condition.

7. The control system of claim 1 wherein said temperature sensing means includes No-Cool circuit means for determining that said air conditioner is not cooling air and wherein said second indicator means includes first and second indicators, whereby when said No-Cool circuit means determines a No-Cool condition said control means de-energizes said compressor and causes said first indicator means to give its indication and said No-Cool circuit means causes said second indicator of said second indicator means to give its indication thus advising an observer that said air conditioner is not operating because of a No-Cool condition and that said control system must be manually reset upon correction of the malfunction causing said No-Cool condition.

8. In a control system for an air conditioner refrigerant compressor comprising:

a control means for controlling connection of said compressor to an electrical power source;

a condition sensing means connected to said control means for monitoring operating conditions of said air conditioner, said condition sensing means being arranged to cause said control means to de-energize said compressor upon the occurrence of undesirable operating conditions beyond one or more preselected levels until said control means is manually reset;

a manual reset means connected between said power source and said control system for permitting said control means to connect said compressor to said power source; and

indicator means connected to said condition sensing means and arranged to provide an indication to an observer that said control system is energized but that said control means is prevented from energizing said compressor because of the occurrence of such an undesirable operating condition and that said control means must be reset by said manual reset means to effect further operation of the air conditioner.

9. The control system of claim 8 further including a wall-mounted thermostat for controlling operation of the air conditioner wherein said indicator means and said manual reset means are positioned adjacent said thermostat.

10. The control system of claim 8 further including a time delay means connected to said control means for delaying operation of said control means to connect said compressor to said power source for a predetermined period of time upon each de-energization of said compressor wherein said manual reset means permits said control means to connect said compressor to said power source after said predetermined period of time has elapsed.

11. The cooling system of claim 8 wherein said condition sensing means comprises temperature sensing means arranged to monitor air conditioner operating temperature conditions.

12. In a control system for an air conditioner refrigerant compressor comprising:

a control means for controlling connection of said compressor to an electrical power source;

a first condition sensing means connected to said control means for monitoring operating conditions for said compressor, said first codition sensing means being arranged to cause said control means to prevent compressor operation when said first condition sensing means determines that said operating conditions are beyond one or more preselected levels;

a time delay means connected to said control means for delaying operation of said control means to connect said compressor to said power source for a predetermined period of time upon each de-energization of said compressor and upon each occurrence of a compressor operating condition beyond said one or more preselected levels;

a second condition sensing means connected to said control means for monitoring operating conditions of said air conditioner, said second condition sensing means being arranged to cause said control means to de-energize said compressor upon the occurrence of operating conditions beyone one or more preselected levels until said control means is manually reset;

a manual reset means connected between said power source and said control system for permitting said control means to connect said compressor to said power source after said predetermined period of time has elapsed;

first indicator means connected to said control means and arranged to provide an indication that said control system is energized but that said control means is prevented from energizing said compressor until said predetermined period of time has elapsed; and

second indicator means connected to said second condition sensing means and arranged to provide an indication that said second condition sensing means has determined a condition beyond one or more of said preselected levels and that said control means must be reset by said manual reset means.

13. The control system of claim 12 further including a wall-mounted thermostat for controlling operation of the air conditioner wherein said first and second indicator means are positioned adjacent said thermostat.

14. The control system of claim 12 further including a wall-mounted thermostat for controlling operation of the air conditioner wherein said first and second indicator means and said manual reset means are positioned adjacent said thermostat.

15. In a control system for an air conditioner refrigerant compressor comprising:

an electronic switch means for controlling connection of said compressor to an electrical power source;

a voltage sensing means for determining whether the voltage of said power source is below a preselected minimum voltage;

a control means for controlling energization of said electronic switch means;

a time delay means connected to said control means, said electronic switch means and said voltage sensing means for delaying energization of said electronic switch means by said control means for a predetermined period of time as an incident of each de-energization of said electronic switch means and as an incident of each determination of a voltage below said preselected minimum voltage;

a current sensing means arranged to determine the existence of compressor current above a preselected level, said current sensing means being connected to said control means whereby occurrence of compressor current above said preselected level longer than a preselected interval causes said control means to de-energize said electronic switch means;

a temperature sensing means including a low temperature circuit means for determining a freeze-up condition of the evaporator of said air conditioner, a high temperature circuit means for determining an overheat condition of the condenser of said air conditioner, an a No Cool circuit means for determining that said air conditioner is not cooling air, whereby when any of said low temperature circuit means, said high temperature circuit means and said No-Cool circuit means determines a temperature beyond respective preselected levels, said temperature sensing means causes said control means to de-energize said electronic switch means until said control system is manually reset;

a manual reset means connected between said power source and said control system for permitting said control means to connect said compressor to said power source after said predetermined period of time has elapsed;

a first indicator light connected to said control means and arranged to be illuminated when said control system is energized but that said control means is prevented from energizing said electronic switch means until said predetermined period of time has elapsed; and

second and third indicator lights connected to said temperature sensing means and arranged so that said second indicator light is illuminated when said low temperature circuit has caused said control means to de-energize said electronic switch means, and so that said second and third indicator lights are illuminated when said high temperature circuit has caused said control means to de-energize said electronic switch, and so that said third indicator light is illuminated when said No-Cool circuit has caused said control means to de-energize said electronic switch means, thus advising an observer that when only the first indicator light is illuminated, that said air conditioner is not operating but that the compressor will be energized upon the lapse of said predetermined period of time, that when said first indicator light is illuminated together with said second indicator light, said second and third indicator lights or said third indicator light that said air conditioner is not operating because of a freeze-up, overheat or No-Cool malfunction respectively and that said control system must be manually reset by operating said manual reset means upon correction of the indicated malfunction thereby permitting said control means to energize said electronic switch means upon the lapse of said predetermined period of time.

16. The control system of claim 15 further including a wall-mounted thermostat for controlling operation of the air conditioner wherein said first, second and third indicator lights and said manual reset means are positioned adjacent said thermostat.

17. In a control system for an air conditioner refrigerant compressor comprising:

a control means for controlling connection of said compressor to an electrical power source;

a first condition sensing means connected to said control means for monitoring operating conditions for said compressor, said first condition sensing means being arranged to cause said control means to prevent compressor operation when said first condition sensing means determines that said operating conditions are beyond one or more preselected levels;

a second condition sensing means connected to said control means for monitoring operating conditions of said air conditioner, said second condition sensing means being arranged to cause said control means to de-energize said compressor upon the occurrence of undesirable operating conditions beyond one or more preselected levels until said control means is manually reset;

a manual reset means connected between said power source and said control system for permitting said control means to connect said compressor to said power source after said predetermined period of time has elapsed;

first indicator means connected to said control means and arranged to provide an indication that said control system is energized but that said control means is prevented from energizing said compressor; and

second indicator means connected to said second condition sysensing means and arranged to provide an indication that said control system is energized but that said control means is prevented from energizing said compressor because said second condition sensing means has determined a condition beyond one or more of said preselected levels and that said control means must be reset by said manual reset means.