Process for preparation of colored suede sheet materials

• US 4,046,504 A
• Filed: 10/20/1975
• Issued: 09/06/1977
• Est. Priority Date: 10/23/1974
• Status: Expired due to Term

• Current Assignee: Kuraray Company Limited
• Original Assignee: Kuraray Company Limited
• Inventors: Fukushima, Osamu
• Primary Examiner(s): Kight, III, John
• Application Number:
  US05/624,133
• Time in Patent Office: 687 Days
• Field of Search: 8/17, 8/4, 8/21 A, 8/21 B, 8/21 C, 8/21 D, 8/54.2, 8/15, 8/30, 8/72, 8/162 S, 8/162 R, 260/37 NP, 264/78, 28/75 R
• US Class Current: 8/493
• CPC Class Codes: D04H 11/08 formed by creation of a pile on at least one surface of a non-woven fabric without addition of pile-forming material, e.g. by needling, by differential shrinking needling machines D04H18/00

Abstract

In a process for preparing suede sheet materials having desirable tactile characteristics and good coloring, fibers are colored with a dope dye before being formed into a fibrous mat. The mat is impregnated with a binder and subsequently treated to produce a sheet material having a napped surface. The sheet material is then dyed to obtain the product.

Claims

1. A process of preparing suede sheet materials having desirable tactile characteristics and good coloring comprising the steps of:

a. coloring fibers throughout with dope dyes;

b. forming said colored fibers into a fibrous mat;

c. impregnating said mat with a binder composed mainly of an elastomer;

d. treating said impregnated mat to form a napped surface thereon, the size of the fibers in the resulting nap ranging from 0.1 to 0.0005 denier; and

e. dyeing the napped sheet material.

2. A process for preparing suede sheet material according to claim 1 wherein the colored fibers in said fibrous mat comprise 0.5 to 15% by weight of a dope dye.

3. A process for preparing suede sheet materials according to claim 2 wherein the size of the fibers in the resulting nap is 0.07 to 0.001 denier.

4. A process for preparing suede sheet materials according to claim 2 wherein the fibers to be formed into the fibrous mat is made of at least one polymer selected from the group consisting of polyamides, polyesters, polyolefins, acrylonitrile polymers, polyvinyl alcohols, vinyl chloride polymers, regenerated cellulose and cellulose acetate.

5. A process for preparing suede sheet materials according to claim 2 wherein the fiber to be formed into the fibrous mat is made from at least one polymer selected from the group consisting of polyamides, polyesters, polyolefins and acrylonitrile polymers.

6. A process for preparing suede sheet materials according to claim 2 wherein the elastomer to be used in the binder is at least one member selected from the group consisting of polyurethane elastomers, acrylonitrilebutadiene copolymers, styrene-butadiene copolymers, butadiene polymers, neoprene, natural rubber and polyacrylic acid esters.

7. A process for preparing suede sheet materials according to claim 2 wherein the elastomer in the binder is a polyurethane elastomer.

8. A process for preparing suede sheet materials according to claim 2 wherein a dye-accepting promoting substance is incorporated into the elastomer in the binder is an amount of up to 50% by weight.

11. A process for preparing suede sheet materials according to claim 2 wherein the dope dye is at least one member selected from the group consisting of carbon black, chrome yellow, cadmium yellow, iron oxide, umber, red lead, cobalt violet, ultramarine blue, cobalt blue, cerulean blue, chrome green, chromium oxide, metal pigments, azo compounds, phthalocyanine compounds and metal chelate compounds.

9. A process for preparing suede sheet materials having desirable tactile characteristics and good coloring which comprises the steps of:

a. forming a fibrous mat from mixed fibers in which a polymer (component A) containing 0.5 to 15% by weight, based on the polymer, of a dope dyes is dispersed in the form of a plurality of fine denier fibers in a polymer (component B) having a solvent solubility different from that of the polymer component A;

b. impregnating the fibrous mat with a binder composed mainly of an elastomer;

c. coagulating the impregnated fibrous mat;

d. treating the fibrous mat with a solvent capable of dissolving the component B selectively to remove component B from the mixed fibers, to produce a binder-impregnated sheet material;

e. forming a nap of fibers on the surface of said sheet material, and

f. dyeing the napped sheet material.

10. A process for preparing suede sheet materials according to claim 9 wherein the fibers in the fibrous mat are mixed spun fibers.