Mailing and storage box

• US 4,049,190 A
• Filed: 11/26/1976
• Issued: 09/20/1977
• Est. Priority Date: 11/26/1976
• Status: Expired due to Term

• Current Assignee: Merkert Enterprises Incorporated (Rogers American Co.)
• Original Assignee: Merkert Enterprises Incorporated (Rogers American Co.)
• Inventors: O'Neill, James L.
• Primary Examiner(s): Moorhead, Davis T.
• Application Number:
  US05/744,953
• Time in Patent Office: 298 Days
• Field of Search: 229/14 BE, 229/14 BW, 229/14 BA, 229/51 TC, 229/37 R
• US Class Current: 229/224
• CPC Class Codes: B65D 5/5435 and defining after rupture a lid hinged to the side edge of the container body

Abstract

An end-loading, top-opening box for mailing and storing checks or the like is formed from a single blank including integral extensions which are wrapped about the box to define a surrounding protective mailing sleeve. Assembly of the integral box and wrapper requires only one straight line gluing operation by the box manufacturer and only one folding and gluing operation by the packager who receives the box and wrapper in a partly folded and glued condition from the manufacturer. The packager end loads the checks into the open ended package and then needs only to fold and glue the end flaps. No right angle or times folding or gluing operations are required. The user opens the package by tearing the single glued flap of the wrapper and then unwrapping the wrapper and tearing it along a perforated weakened line at the juncture of the wrapper and the box tray. There are no required glue connections between the box lid and tray and the box can be top-opened easily and without destroying the box.

Claims

1. A blank for a container comprising:

a tray portion including a series of serially connected flaps and panels including, in sequence a lid front flap, a lid panel, a rear panel, a tray panel and a tray front flap, each of said panels having end flaps extending therefrom at opposite ends thereof, said flaps and panels being foldable to define an end-loadable, top-opening box configuration;

said blank further including a wrapper extension extending from and defining a continuation of the tray portion, said wrapper extension including, serially, a wrapper top panel, a wrapper rear panel, a wrapper bottom panel and a wrapper front panel;

at least one of said wrapper panels having a tear-strip formed therein; and

the juncture between the tray portion and wrapper extension being weakened to facilitate tearing of the wrapper extension from the tray portion.

2. A container formed from the blank defined in claim 1.

3. A blank as defined in claim 1 further comprising:

said tear strip being located and extending along the wrapper front panel of the wrapper extension.

4. A container formed from the blank defined in claim 3.

5. A blank as defined in claim 1 further comprising:

said wrapper extension being connected to and extending from the tray front flap.

6. A container formed from the blank defined in claim 5.

7. A blank as defined in claim 5 further comprising:

said wrapper front panel having a wrapper edge flap attached thereto.

8. A container formed from the blank defined in claim 7.

9. A blank as defined in claim 1 further comprising:

said wrapper extension being connected to and extending from the lid front flap.

10. A container formed from the blank defined in claim 9.

19. A blank as defined in claim 1 which is formable into a box and surrounding wrapper without using right angle gluing procedures.

20. A blank as defined in claim 1 which is formable into a box and surrounding wrapper without using right angle folding procedures.

21. A blank as defined in claim 1 which is formable into a box and surrounding wrapper without using timed gluing procedures.

22. A blank as defined in claim 1 which is formable into a box and surrounding wrapper without using timed folding procedures.

11. A blank for a container comprising:

a tray portion including a series of serially connected flaps and panels including, in sequence, a lower tray front panel, a bottom tray panel, a rear tray panel, a lid panel and a lid front flap, each of said panels having end flaps extending therefrom at opposite ends thereof, said flaps and panels being foldable to define an end-loadable, top-opening box configuration;

said blank further including a wrapper extension extending from and defining a continuation of the lid front flap, said wrapper extension including, serially, a lower front wrapper panel, a bottom wrapper panel, a rear wrapper panel, a top wrapper panel and an upper front wrapper panel, the upper front wrapper panel including, at its outer end, a marginal tear strip which will overlie a portion of the lower front wrapper panel when the container is assembled;

the lower front wrapper panel having a tear strip formed therein at a location which is registerable with the marginal tear strip portion of the upper front wrapper panel when the blank is assembled. and

the juncture between the lid front panel and the bottom wrapper panel being weakened to facilitate tearing therealong.

12. A blank as defined in claim 11 wherein the juncture between the tray portion and the wrapper extension defines a portion of the tear strip formed in the lower front wrapper panel.

13. A blank as defined in claim 11 further comprising:

the tray front panel having a U-shaped cutout formed therein;

the outermost edge of the lid front panel being cutaway at its ends to define a tab, receptive in the U-shaped cutout portion of the tray front panel when the wrapper extension is removed.

14. A container formed from the blank defined in claim 13.

15. A package assembly comprising:

an inner box portion including a series of serially connected flaps and panels including, in sequence, a lid front flap, a lid panel, a rear panel, a tray panel and a tray front flap, each of said panels having end flaps extending therefrom at opposite ends thereof to define an open-ended configuration;

a wrapper extension extending from and defining a continuation of the inner box portion, said wrapper extension including, serially, a wrapper top panel overlying the lid panel of the inner box, a wrapper rear panel overlying the rear panel of the inner box, a wrapper bottom panel overlying the tray panel of the inner box, a wrapper front panel overlying the tray front flap of the inner box, the outer marginal edge of the wrapper extension overlying another portion of the wrapper extension and being adhesively attached to the wrapper top panel;

at least one of said wrapper panels having a tear strip formed therein; and

the juncture between the box portion and the wrapper extension being weakened to facilitate tearing of the wrapper extension from the inner box.

16. A container as defined in claim 15 further comprising:

said end flaps being folded and glued to close the ends of the container in a manner in which the outer major flaps of the tray panel are glued to the minor flaps of the rear panel and tray front flap of the inner box and in which the end flaps of the lid panel lie within but are not attached to the minor flaps.

17. A container as defined in claim 16 wherein there is no glue connection between any portion of the lid, lid front flap or lid end flaps with any other portion of the box.

18. A box as defined in claim 17 further comprising:

the lid front flap having a tab extension protruding therefrom and the tray front flap having a slot formed therein receptive to the tab extension.