Laying down of large sheets of film

• US 4,050,972 A
• Filed: 02/25/1977
• Issued: 09/27/1977
• Est. Priority Date: 02/25/1977
• Status: Expired due to Term

• Current Assignee: Daniel E. Cardinal Jr
• Original Assignee: Daniel E. Cardinal Jr
• Inventors: Cardinal, Daniel E. Jr.
• Primary Examiner(s): Whitby, Edward G.
• Application Number:
  US05/772,305
• Time in Patent Office: 214 Days
• Field of Search: 242/55, 242/86.52, 156/71, 156/544, 156/559, 156/583, 156/306, 47/28 R, 47/DIG. 11, 273/27
• US Class Current: 156/71
• CPC Class Codes: A01G 13/0287 Devices for laying-out or removing ground coverings
• CPC Class Codes: A63C 19/12 Removable protective covers for courts, rinks, or game pitches or the like
• CPC Class Codes: B29C 65/02 by heating, with or without pressure
• CPC Class Codes: B29C 65/18 using heated tools
• CPC Class Codes: B29C 66/1122 Single lap to lap joints, i.e. overlap joints B29C66/45, B29C66/472, B29C66/52272 take precedence
• CPC Class Codes: B29C 66/435 Making large sheets by joining smaller ones or strips together
• CPC Class Codes: B29C 66/73921 characterised by the materials of both parts being thermoplastics
• CPC Class Codes: B29C 66/81469 one placed next to the other in a single line transverse to the feed direction, e.g. shoulder to shoulder sonotrodes
• CPC Class Codes: B29C 66/83413 cooperating rollers, cylinders or drums
• CPC Class Codes: B29C 66/8432 Machines for making separate joints at the same time mounted in parallel or in series
• CPC Class Codes: B29C 66/865 Independently movable welding apparatus, e.g. on wheels
• CPC Class Codes: B29L 2031/70 Agricultural usage or equipment
• CPC Class Codes: Y10S 242/919 Ground cover, e.g. tarp
• CPC Class Codes: Y10S 47/11 The application of protective coatings to plants
• CPC Class Codes: Y10T 156/1715 Means joining indefinite length work edge to edge

Abstract

A long plastic film roll is manufactured in situ for covering an agricultural, athletic or other field. A plurality of short plastic film rolls are supported on drivable rollers, which in turn are mounted on a plurality of spaced trucks extending along the width of the field. The axes of the film rolls are parallel, but alternate rolls are staggered with every other roll being disposed either forwardly or rearwardly of the adjacent rolls. The roll ends overlap and, as the trucks move longitudinally down the field to lay down the film, the overlapping edges of the film are sealingly joined together as they leave their respective rolls and just before being laid down.

Claims

1. In an apparatus for protectively covering a large field with a removable unitary film sheet:

a. means for externally supporting a plurality of axially short film rolls in generally end-to-end staggered overlapping relationship,

b. means for moving said supported rolls down the field,

c. means for unwinding said overlapping rolls as they are moved down the field,

d. and means for joining the overlapped edges of said film as it unwinds from said rolls.

2. An apparatus for protectively covering a large field with a removeable film sheet, said apparatus comprising:

a. a plurality of spaced transport assemblies adapted to traverse the field longitudinally in forward and rearward directions,

b. roller means on said transport assemblies for externally supporting a plurality of short rolls of film in generally end-to-end but staggered relationship, with said rolls extending between said transport assemblies and with the ends of adjacent rolls overlapping,

c. means for driving said transport assemblies forwardly down the field,

d. means for rotating said roller means as said transport assemblies are driven to thereby unwind said film rolls so that the film is laid onto the field,

e. and joining means on said transport assemblies and disposed rearwardly of said roller means for sealingly joining the overlapping edge portions of said film into a unitary sheet prior to laying of the film onto the field.

3. The apparatus of claim 2 wherein each said roller mean comprises three spaced parallel rollers, the front and middle roller being adapted to support an end of a first film roll extending laterally in one direction from the respective transport assembly, the rear and middle roller being adapted to support an end of a second film roll extending laterally in the opposite direction from the respective assembly.

4. The apparatus of claim 3 wherein said joining means is disposed rearwardly of said rear roller and in the path of the overlapped unwinding film.

5. The apparatus of claim 3 wherein said rear and middle rollers form means to support and wind up the said unitary sheet onto a single roll when the direction of movement of said transport assemblies and said rollers is reversed.

6. A method of protecting a large field with a removable film sheet, said method comprising:

a. externally supporting on a transport assembly a plurality of short rolls of film in generally end-to-end but staggered relationship so that the ends of said rolls overlap,

b. driving said assembly in one direction down the field,

c. simultaneously rotating said rolls in one direction to thereby unwind said film in edge-to-edge overlapping relationship and lay it onto the field,

d. and joining the overlapping edges of said film as it is unwound so that it is laid down in a unitary sheet.

7. The method of claim 6 wherein alternate rolls of film are staggered by cradling the ends of one roll between a front and middle roller and cradling the ends of an adjacent roll between a rear roller and said middle roller.

8. The method of claim 7 wherein said unitary sheet is removed from the field by:

a. driving said assembly in the opposite direction,

b. and simultaneously rotating said rear and middle rollers in the opposite direction to wind said unitary sheet up into a single roll supported by said last-named rollers.