System for cyclic operation of self-running objects

• US 4,053,741 A
• Filed: 08/29/1975
• Issued: 10/11/1977
• Est. Priority Date: 08/30/1974
• Status: Expired due to Term

• Current Assignee: Japan Tobacco Inc.
• Original Assignee: The Japan Tobacco & Salt Public Corporation
• Inventors: Koyama, Nobuyuki, Ainoya, Koh
• Primary Examiner(s): Ruggiero, Joseph F.
• Application Number:
  US05/609,169
• Time in Patent Office: 774 Days
• Field of Search: 235/151, 235/151.1, 235/151.11, 340/172.5, 444/1, 198/19, 198/20 C, 198/20 R, 198/38, 198/40, 198/42, 214/1 B, 214/1 BB, 214/1 N, 214/11 R, 214/16 R, 214/16 B, 214/16.1 R, 214/16.1 BA, 29/33 P, 29/563, 29/430, 131/21 R, 131/25, 104/88
• US Class Current: 700/113
• CPC Class Codes: B23Q 41/06 Features relating to organisation of working of machines
• CPC Class Codes: Y10S 131/91 Sensing or detecting malfunction in cigar or cigarette maker

Abstract

A system for the cyclic operation of self-running objects in a circular network of guide means including at least two working stages, each having a plurality of working zones. The individual working zone of one stage differs in working capacities from the respective working zone of the succeeding stage, which comprises feeding of the self-running objects one after another along the guide means to the respective working zones according to requests for the objects from the respective working zones and pooling of the objects after completion of working operations at the respective working zones for further feeding of the objects to a succeeding working stage. With this system, a plurality of working stages can be systematically connected to carry out the working operations effectively and successively, eliminating waste and redundancy in time and working equipment.

Claims

1. A method for the cyclic operation of self-running objects in a circular network of guide means including at least two working stages, each working stage having a plurality of working zones, the individual working zones of one stage differing in working capacities from the respective working zones of the succeeding stage, said method comprising the steps of feeding the self-running objects one after another along the guide means to the working zones of the first stage upon requests for the objects from the first stage working zones;

effecting first working operations in association with the objects fed to the respective first working zones;

pooling the objects after completion of the first working operations at the first stage working zones, feeding the objects pooled, one after another, along the guide means to the working zones of the second stage in response to requests for the objects from the second stage working zones;

effecting second working operations in association with the objects fed to the second stage working zones; and

pooling the objects after completion of the second working operation at the second stage working zones for further feeding of the objects to the working zones of the first stage.

2. A method for the cyclic operation of self-running objects as set forth in claim 1, wherein said guide means comprises common guide lines provided between the pooling of the objects and the feeding of the objects in the first stage and between the pooling of the objects and the feeding of the objects in the succeeding stage;

and branch guide lines branched from the common guide lines between the feeding of the objects and the pooling of the objects throughout the respective working zones in the first stage and between the feeding of the objects and the pooling of the objects throughout the respective working zones in the succeeding process.

3. A method for the cyclic operation of self-running objects as set forth in claim 1, which further comprises additional pooling of the objects between the feeding of the objects and the effecting of the first or second working operations.

4. A method for the cyclic operation of self-running objects as set forth in claim 3, wherein said additional pooling is provided immediately prior to the first or second working operations.

5. A method for the cyclic operation of self-running objects as set forth in claim 1, wherein said feeding of the objects is effected upon requests from the working zones in sequence of the transmission of the requests from the working zones.

6. A method for the cyclic operation of self-running objects as set forth in claim 3, wherein the objects additionally pooled are fed to the working zones in response to requests from the working zones.

7. A method for the cyclic operation of self-running objects as set forth in claim 1, wherein the objects pooled are fed to succeeding working stages in the sequence of the pooling.

8. A method for the cyclic operation of self-running objects as set forth in claim 1, which further comprises recharging the driving power of the self-running objects.

9. A method for the cyclic operation of self-running objects as set forth in claim 1, which further comprises determining a priority for the objects from different working zones when the objects meet in the course of the cyclic operation thereof.

10. A system for cyclicly operating a plurality of self-running objects said system comprising:

a. a first reservation means for receiving empty ones of said self-running objects;

b. a first working stage including a plurality of first working units for receiving empty self-running objects and for loading said self-running objects with a product produced by said working units;

c. a second reservation means having a plurality of reservation stations corresponding to said working units for receiving said self-running objects with said products thereon from said first working stage;

d. a second working stage including a plurality of second working units for receiving said self-running objects with the products thereon, performing a second operation on said products and returning said products to said self-running objects;

e. central control means; and

f. guide means interconnecting said first reservation means, said first working stage, said second reservation means, and said second working stage for guiding the movement of said self-running objects and for carrying control signal between said central control means and said self-running objects, wherein said guide means comprises a first common guide line extending from said first reservation zone towards said first working stage, a first plurality of guide lines branching from said first common guide line each of said guide lines passing through a first working stage and a second reservation stage, a second common guide line interconnecting said first plurality of guide lines to a second plurality of guide lines each of said second plurality of guide lines passing through one of said second work stages, and a third common guide line coupled between all of said second plurality of guide lines and said first reservation means, wherein said guide means forms a continuous loop for guiding said self-running objects.