Flat tubular solar cells and method of producing same

• US 4,056,404 A
• Filed: 03/29/1976
• Issued: 11/01/1977
• Est. Priority Date: 03/29/1976
• Status: Expired due to Term

• Current Assignee: Mobil Solar Energy Corporation (Angewandte Solarenergie ASE)
• Original Assignee: Mobil Tyco Solar Energy Corporation
• Inventors: Ravi, Kramadhati Venkata, Garone, Lynne C.
• Primary Examiner(s): Mack, John H.
• Assistant Examiner(s): Weisstuch, Aaron
• Application Number:
  US05/671,610
• Time in Patent Office: 582 Days
• Field of Search: 136/89, 29/572, 357/30, 357/55
• US Class Current: 136/255
• CPC Class Codes: H01L 31/035281 Shape of the body
• CPC Class Codes: H01L 31/0547 comprising light concentrating means of the reflecting type, e.g. parabolic mirrors, concentrators using total internal reflection
• CPC Class Codes: H01L 31/068 the potential barriers being only of the PN homojunction type, e.g. bulk silicon PN homojunction solar cells or thin film polycrystalline silicon PN homojunction solar cells
• CPC Class Codes: Y02E 10/52 PV systems with concentrators
• CPC Class Codes: Y02E 10/547 Monocrystalline silicon PV cells

Abstract

The invention provides solar cells in the form of substantially flat oval tubes, i.e. cells having a substantially flat oval ring cross-section.

Claims

1. A solar cell unit comprising in combination:

a substantially monocrystalline semi-conductor body in the form of a substantially flat oval tube having first and second opposed and mutually spaced flat side wall sections connected together by a pair of opposed edge sections, said side wall sections being substantially larger than said edge sections;

said tube having a radiation-receiving outer surface and a photo-voltaic junction which is close to said outer surface and is capable of responding to radiant energy passing through said surface, said outer surface being substantially flat along the length and breadth of said side wall sections; and

at least first, second and third electrodes for coupling said unit to an external circuit;

said first and third electrodes (1) being carried on said first and second flat side wall sections, respectively, of said radiation receiving outer surface, and (2) each comprising a plurality of spaced conductors, and said second electrode being carried by an inner surface of said body.

2. A solar cell unit according to claim 1 wherein said first electrode is wrapped part way around one of said edge sections and said third electrode is wrapped part way around the other of said edge sections.

3. A solar cell unit according to claim 1 in combination with a trough-like solar energy concentrator having opposed side wall portions, said tube being disposed within and extending lengthwise of said concentrator with said side wall sections located on opposite sides of and substantially equidistant from the center axis of the concentrator, said side wall portions of said concentrator being reflectors shaped to reflect incident solar radiation onto the adjacent side wall sections of said tube.

4. A solar cell unit according to claim 1 wherein said tube is made of silicon.

5. A solar cell unit according to claim 1 wherein said tube comprises P-type silicon at said radiation-receiving surface.

6. A solar cell unit according to claim 1 wherein said tube comprises N-type silicon at said radiation-receiving surface.

7. A method of producing a solar cell unit comprising the steps of:

a. providing a substantially monocrystalline body of a semiconductor material in the form of a flat oval tube having a pair of opposed mutually spaced flat side wall sections connected together by a pair of opposed edge sections, said side wall sections being substantially larger than said edge sections;

b. forming a photo-voltaic junction near the outer surface of said tube along said side wall sections and said edge sections; and

c. forming electrodes on the outer and inner surfaces of said side wall sections, with separate electrodes being formed on the outer surfaces of each of said flat side wall sections.

8. Method of claim 7 wherein said tube has an oxide layer at its outer and inner surfaces after said junction is formed, and further including the step of removing each oxide layer before formation of the electrodes.

9. Method of claim 7 wherein said photo-voltaic junction is a P-N junction.

10. Method of claim 9 further including the steps of forming a second P-N junction near the inner surface of said tube simultaneously with the formation of said first-mentioned P-N junction, and etching said tube to remove said second P-N junction before forming an electrode on an inner surface of said tube.