Device for the measurement of liquid level

• US 4,056,887 A
• Filed: 07/12/1976
• Issued: 11/08/1977
• Est. Priority Date: 07/12/1976
• Status: Expired due to Term

• Current Assignee: Scientific Instruments Incorporated
• Original Assignee: Scientific Instruments Incorporated
• Inventors: Tucker, Thomas Lee, Halverson, Gilbert
• Primary Examiner(s): Swisher, S. Clement
• Application Number:
  US05/704,684
• Time in Patent Office: 484 Days
• Field of Search: 73/290 R, 73/314, 73/321, 73/295, 33/126.5, 33/126.6
• US Class Current: 33/715
• CPC Class Codes: G01F 23/247 for discrete levels

Abstract

A system for determining remotely the distance from the bottom of a storage tank to the liquid-vapor interface of the stored liquid utilizing a pair of solid state electrical sensing elements whose electrical resistance varies as a function of element heat dissipation capable of providing continuous extremely accurate digitally displayed measurement information referenced to the bottom of the tank even when the stored liquid and vapor are at the same temperature. The solid-state electrical interface sensing elements are affixed at the end of a vertically suspended motor driven cable disposed within the storage tank which is coupled to a DC pulse activated stepping motor and a master control circuit connecting the signal output of the sensing elements to the motor. The motor and cable system in conjunction with the control circuitry provide and drive the motor in stepping increments for continuously determining the liquid-vapor interface as referenced to the bottom of the storage tank. A remote digital display showing the quantitative values of the liquid-vapor interface level is provided. Scaling logic circuitry correlates the digital pulse counting technique in conjunction with a step-by-step movement of the probe assembly through the DC stepping motor.

Claims

1. A machine for determining the distance from the bottom of a storage tank to the liquid-vapor interface of a liquid stored therein comprising:

a movable liquid-vapor interface probe in the storage tank, said probe including at least one electrically actuated medium sensing element;

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a drive means including a cable, a motor means, and a motor control means;

said cable at least partially extending into said storage tank, said cable connected to said probe;

a measurement signal means;

said motor means connected to said cable for lifting and lowering said cable and said probe within said storage tank, said motor means connected to said measurement signal means to provide at least one liquid-vapor interface position signal;

said motor control means connected to said motor, means and said liquid vapor interferface probe;

said measurement signal means connected to said motor control means for providing at least one liquid-vapor interface position signal;

a sensing system connected to said cable for sensing the bottom of said storage tank, said sensing system connected to said motor control means and said measurement signal means to provide liquid-vapor interface position signal from the bottom of the storage tank.

2. A machine as in claim 1, wherein:

said medium sensing elements have a variable electrical resistance dependent upon heat dissipation of the elements.

3. A machine as in claim 1, including:

said probe including a first and a second electrically actuated medium sensing element;

said motor control means includes a first and second level detection circuits and a motor direction and speed control means having an output;

said first level detecting circuit connected to said first sensing element;

said second level detecting circuit connected to said second sensing element;

said direction and speed control means connected to said first and second level direction circuits;

said motor control means including a counting and gating logic means connected to said output of said first and second level detecting circuit means;

said motor means includes a probe drive and a pulse actuated stepping motor connected to said probe drive;

said motor control means including motor driver circuit means connected to said motor said counting and gating logic means and said direction and speed control means;

pulse counting means connected to said signal means and said counter and gating logic means, said pulse counting means connected to said motor control means to step said motor.

4. A machine for determining the distance from the bottom of a storage tank to the liquid-vapor interface of a liquid stored therein comprising:

a liquid vapor interface probe, said probe including a pair of electrically actuated medium sensing elements having an output;

a cable within said storage tank, said cable having said probe connected adjacent one end thereto;

pulse actuated stepping motor, said cable connected to said motor for lifting and lowering said cable and said probe placed within said storage tank;

a motor direction and speed control means connected to said motor and the output of said liquid vapor interface sensing elements;

liquid depth measurement display means for providing distance data connected to said motor control means;

a probe drive means connected to said motor and said cable, said probe drive means connected to said motor control means and said display means;

pulse counting means connected to said motor control means and said display means

a pair of guide wires connected to said probe;

a weight coupled to the end of said guide wires, said weight having a probe receiving aperture disposed therethrough; and

a tension switch connected to said cable and said probe drive means for providing a signal indicative of said probe contacting the bottom of the tank for calibration purposes.

6. A liquid level detecting device, as in claim 4, wherein said pulse counting means includes:

counter control logic means connected to said counter and gating logic means;

a down counter circuit means connected to said counter control-logic means;

a plurality of scaling switches whose output is connected to said down counter;

plurality of up and down counters connected to said direction control logic means and said speed select logic means the output of the counters being coupled to the liquid level display means, the liquid level display means including a numerical digital display means for displaying the liquid level in the tank in predetermined measurements in measuring units.

5. A machine for determining the distance from the bottom of a storage tank to the liquid-vapor interface of a liquid stored therein comprising:

a liquid vapor interface probe, said probe including a pair of electrically actuated medium sensing elements having an output;

a cable within said storage tank, said cable having said probe connected adjacent one end thereto;

pulse actuated stepping motor, said cable connected to said motor for lifting and lowering said cable and said probe placed within said storage tank;

a motor direction and speed control means connected to said motor and the output of said liquid vapor interface sensing elements;

liquid depth measurement display means for providing distance data connected to said motor control means,

a probe drive means connected to said motor and said cable,

said probe drive means connected to said motor control means and said display means;

pulse counting means connected to said motor control means and said display means,

said medium sensing elements have a variable electrical resistance dependent upon heat dissipation of the elements;

a first level detecting circuit means connected to a first sensing element;

second level detecting circuit connected to a second sensing element;

a counting and gating logic means connected to the output of said first and second level detecting circuit means;

said motor control means including motor driver circuit means connected to said motor and said counter and gating logic means;

said pulse counting means connected to said counter and gating logic means,

said motor control means including a speed control means connected to said motor driver and said counter engaging logic means;

motor direction control means connected to said first and second level detection circuit means.

7. A liquid level detection device, as in claim 5, including:

said cable having a hollow interior, said cable having a helical gear tooth periphery;

said probe drive means includes a helical drive pulley connected to said cable and said motor for engaging said cable.

8. A device for measuring the liquid level in a closed storage tank comprising:

a pair of thermally responsive heat sensing elements, said elements disposed vertically relative to each other forming an upper sensing element and a lower sensing element;

an electrical power source;

a cable disposable within a storage tank, said cable having said upper and lower sensing probes connected thereto at one end;

a probe-cable stabilizing means connected within a storage tank to said probe;

a display means for displaying the depth of the liquid in measurable units;

a motor control circuit means connected to said power source to said motor and to said sensing probes;

pulse counting means connected to said control circuit means;

a means connected to said sensing probes for providing a signal when said upper probe is disposed in a vapor environment and said lower sensing probe is disposed in a liquid environment;

motor control means connected for incrementally driving said motor in steps as a function of a plurality of pulses;

means connected for controlling said motor to drive said probe to the bottom of the tank simultaneously provide a zero reference point for said counting control means; and

means connected for driving said probe upward from the bottom of said tank until said upper sensor is in a vapor environment and said lower sensor is in a liquid environment indicative of the liquid level interface; and

a means for counting the incremental steps of said motor to determine the distance from the bottom of the tank to the liquid level interface at the probe position.

9. A liquid level detecting device as in claim 8, including:

speed and direction control circuit means connected to said motor control driver means;

a zero reference control input means connected to said direction control circuit means whereby said probe measurement may be calibrated by said motor driving said probes to the bottom of the tank and establish a zero reference point.

10. A liquid level indicating device, as in claim 8, including:

a weight;

a pair of guide wire connectable outside of said tank and connected at one end to said weight, said weight having a probe receiving aperture disposed therein, said guide wires being connected to said probe for stabilizing the probe between the wires, whereby the probe is receivable through the aperture in the weight so that the probe may contact the bottom of the tank.

11. A device for detecting and measuring in a visual remote display the liquid level in a closed liquid storage tank comprising:

a cable, said cable having a helical gear tooth surface coupled about its periphery;

a vapor liquid interface probe connected at one end of said cable, said probe including an upper sensing element and vertically disposed below, a lower sensing element, said upper sensing element and said lower sensing element having a variable electrical resistance as a function of heat dissipation;

a first level detection circuit means connected to said upper sensing element;

a second level detection circuit means connected to said lower sensing element;

a pulse actuated stepping motor, said motor being moveable in a first direction or a second opposite direction;

a means for connecting said cable to said motor whereby said motor may move said cable vertically upwardly or downwardly;

a motor direction and speed control circuit means connected to said first and second level detection circuit means and said motor;

liquid level measurement display means;

motor direction and control circuit means connected to said first and second level detection circuits in said motor;

pulse counting means connected to said motor direction and speed control circuit means; and

means for sealably connecting said cable and said motor within the same vapor atmosphere as in the storage tank.

12. A liquid level determining device, as in claim 11, including:

a probe and cable guide means disposable within the same vapor atmosphere as in said storage tank, said probe and guide means including a weight disposed at one end, said probe being moveably coupled to said guide means and moveable within said tank.

13. A device for determining the liquid vapor interface of a liquid as in claim 12, wherein:

said probe guide includes a weight having an aperture disposed through the center, said aperture sized to receive said probe so that said probe may engage the bottom of the tank, said weight being disposed on the bottom of said tank;

a tension switching means connected to said cable for detecting when said probe engages the bottom of said tank whenever the tension on said probe cable is reduced.

14. A liquid level measuring and detecting device, as in claim 13, including:

a first up-down counting circuit means;

a second up-down counting circuit means;

said first and second up-down counters connected to said liquid level display means;

counter control logic circuit means connected to said first and second up and down counter means.

15. A liquid level device, as in claim 14, including:

a load switch and circuit control means for providing a manual positioning of said probe and a probe drive means connected to said motor and said probe for manually positioning said probe within said storage tank.

16. A device mountable on a storage tank for storing liquid gas, said device including a remote distance measuring display device providing a distance from the bottom of a storage tank to the liquid vapor interface comprising:

probe means for detecting a liquid vapor interface;

means for positioning said probe means vertically within the storage tank to a position about the liquid vapor interface, said means for positioning connected to said probe means;

means for moving said probe means fron a first position at the bottom of said tank to a second position at the liquid vapor interface said means for moving connected to said means for positioning;

means for generating a signal continuously indicative of the distance moved by said probe means from said first position at the bottom of said tank to said liquid vapor interface, said means for generating a signal connected to said means for moving; and

means connected to said means for generating a signal for displaying indicia representing the distance between the bottom of said tank and the probe means; and

a bottom sensing system connected to said means for sensing the bottom of said storage tank, said sensing system connected to said means for moving and said means for displaying.

17. A machine for determining the position of the liquid-vapor interface in a storage tank comprising:

a movable liquid-vapor interface probe in the storage tank, said probe including at least one electrically actuated medium sensing element, said medium sensing element having a variable electrical resistance dependent upon each dissipation of the element;

a drive means including a cable, a motor means, and a motor control means;

said cable at least partially extending into said storage tank, said cable connected to said probe;

said motor means connected to said cable for lifting and lowering said cable and said probe within said storage tank, said motor means connected to a measurement signal means to provide at least one liquid-vapor interface position signal;

said motor control means connected to said motor and said liquid-vapor interface probe;

said measuring signal means connected to said motor control means for providing at least one liquid-vapor interface position signal; and

a sensing means for sensing the bottom of the tank connected to said drive means and said measuring signal means.

18. A machine as set forth in claim 17 wherein;

said sensing element sensing both temperature and density;

said motor control means including means to drive said drive means from a bottom position to an interface position for providing output signals for detecting a rollover condition.