System and method for maintaining a liquid level

• US 4,061,442 A
• Filed: 10/06/1975
• Issued: 12/06/1977
• Est. Priority Date: 10/06/1975
• Status: Expired due to Term

• Current Assignee: Beckett Corporation (General Foam Plastics Corporation)
• Original Assignee: Beckett Corporation (General Foam Plastics Corporation)
• Inventors: Clark, Anthony W., Stubbs, Rex G. Jr.
• Primary Examiner(s): Freeh, William L.
• Application Number:
  US05/619,901
• Time in Patent Office: 792 Days
• Field of Search: 340/244 C, 137/392, 417/36, 417/44
• US Class Current: 417/36
• CPC Class Codes: G05D 9/12 characterised by the use of electric means
• CPC Class Codes: Y10T 137/7306 Electrical characteristic sensing

Abstract

The specification discloses a technique for controlling a pump to maintain a body of liquid below a maximum liquid level. A low voltage high frequency signal is applied to a conductive first probe which extends to a desired maximum liquid level. The high frequency signal is also applied to an electronic detector and switching circuit in order to maintain the switching circuit in a first state when the liquid level does not contact the first probe. The effect of the application of the high frequency signal to the switching circuit is reduced when the liquid level contacts the first probe, thereby changing the switching circuit to a second state. A pump is then energized to lower the liquid level in response to the second state of the switching circuit. A second probe is then coupled to receive the high frequency signal. The second probe extends to a lower level than does the first probe, thereby maintaining the pump in an energized state until the liquid level falls below the second probe. A safety overflow probe and circuitry is provided to prevent overflow in case of malfunction of the system.

Claims

1. A liquid level control system for an air conditioner comprising:

first and second conductive probes suspended above a body of liquid and extending below a maximum desired level,

a third conductive probe suspended above the body of liquid and extending downwardly to said maximum desired level,

an oscillator normally coupled to said first and third probes for generating a high frequency signal,

electronic switching means coupled to said probes and said oscillator, said switching means being switched to a first state in response to said high frequency signal when the liquid level does not contact said third probe and being switched to a second state when the liquid level contacts said third probe,

means responsive to said second state of said switching means for coupling said second probe to said oscillator, wherein said switching means is maintained in said second state as long as the liquid level contacts said second probe,

pump means responsive to said second state of said switching means for lowering the liquid level of the body of liquid, and

a fourth safety overflow prevention conductive probe connected to terminate operation of said air conditioner if the liquid level rises to a predetermined oveflow level.

2. The system of claim 1 and further comprising:

a pan for receiving conductive liquid condensate to form the body of liquid.

3. The system of claim 1 wherein said first, second and third probes comprise:

conductive metal strips formed on an insulating surface and suspended over the body of liquid.

4. The system of claim 1 wherein the effective resistance of said third probe is reduced by contact with the liquid in order to cause said switching means to be switched to said second state.

5. The system of claim 1 wherein said switching means comprises:

a transistor detection circuit for changing states in response to contact by said third probe with the liquid,

a relay responsive to said detection circuit for becoming energized, and

a triac responsive to said relay for applying line voltage to energize said pump means.

6. The system of claim 1 wherein a line voltage is applied to energize said pump means, said probes being substantially isolated from said line voltage.

7. The system of claim 1 and further comprising:

a second oscillator coupled to said fourth probe for generating a second high frequency signal,

second electronic switching means connected to said fourth probe and said second oscillator for switching from a first state to a second state when the liquid level contacts said second probe, and

means responsive to said switching means for terminating operation of said air conditioner.

8. The system of claim 1 wherein said switching means comprises:

a plural transistor detector circuit having multiple states of condition.

9. The system of claim 8 wherein one of said transistors in said detector circuit is normally maintained in the conductive mode by said high frequency signal.