Semipermeable composite membranes

• US 4,061,821 A
• Filed: 12/14/1976
• Issued: 12/06/1977
• Est. Priority Date: 12/29/1975
• Status: Expired due to Term

• Current Assignee: Asahi Kasei Kogyo Kabushiki Kaisha
• Original Assignee: Asahi Kasei Kogyo Kabushiki Kaisha
• Inventors: Hashino, Yasuo, Ichikawa, Kiyoshi, Hayano, Fusakazu
• Primary Examiner(s): Van Balen, William J.
• Application Number:
  US05/750,544
• Time in Patent Office: 357 Days
• Field of Search: 210/22 R, 210/23 H, 210/321 R, 428/304, 428/306, 428/317, 264/182
• US Class Current: 428/37
• CPC Class Codes: B01D 69/08 Hollow fibre membranes manufacture of hollow fibres D01D5/24, D01F1/08
• CPC Class Codes: B01D 69/10 Supported membranes; Membrane supports
• CPC Class Codes: B01D 69/107 Organic support material
• CPC Class Codes: B01D 69/12 Composite membranes; Ultra-thin membranes
• CPC Class Codes: Y10T 428/2925 Helical or coiled
• CPC Class Codes: Y10T 428/2975 Tubular or cellular

Abstract

A semipermeable composite membrane which shows only a small reduction of water permeability even when it is subjected to one time hot water treatment or drying treatment is provided according to the method of the present invention. Said semipermeable composite membrane consists of a porous substance and a reinforcing material embedded therein. Said porous substance has a porous region of network structure at least in one part thereof and numbers of voids in said porous region. Said reinforcing material is a fabric in case of flat type membrane or a braid having a central hollow portion in case of hollow fiber type membrane which is embedded in the wall of the membrane. Said method comprises impregnating said reinforcing material with a polymer solution and treating the impregnated reinforcing material with a coagulating liquid.

Claims

1. A semipermeable composite membrane consisting of a porous substance and a reinforcing material made of fibrous material embedded in the wall of the porous substance, at least one part of said porous substance forming a porous region of a network structure having pore sizes in the range from 500A to 5μ

;

said porous region containing a number of voids having diameters of 10μ

or greater; and

the ratio of water permeability of said membrane after one time treatment with hot water at 80°

C or after drying at 20°

C to the respective water permeability before said treatment being 0.3 or higher.

2. A semipermeable composite membrane according to claim 1 wherein the reinforcing material made of fibrous material is a fabric and the resultant semipermeable composite membrane is of flat shape.

3. A semipermeable composite membrane according to claim 1 wherein the reinforcing material made of fibrous material is a braid having a central hollow portion and the resultant semipermeable composite membrane is of a hollow fiber shape.

4. A semipermeable composite membrane according to claim 1 wherein the water permeability after one time treatment with hot water at 80°

C or after drying at 20°

C is 2 m³ /m² ·

day·

Kg/cm² or higher.

5. A semipermeable composite membrane according to claim 1 wherein a gradient-type porous region is included in at least one surface of said membrane.

6. A semiperemeable composite membrane according to claim 3 wherein said braid having a hollow portion is prepared by knitting monofilaments.

7. A semipermeable composite membrane according to claim 6 wherein said monofilaments are made of a polymer selected from the group consisting of polyesters, acrylonitrile polymers, nylons and polyolefins.

8. A semipermeable composite membrane according to claim 1 wherein said porous member is made of a copolymer mainly of acrylonitrile.

9. A method for producing a hollow fiber type semipermeable composite membrane containing an embedded braid having a central hollow portion which comprises feeding a polymer solution and a braid having a central hollow portion which is insoluble in the polymer solution, simultaneously to a spinning nozzle, impregnating the braid with the polymer solution inside the nozzle, taking out the braid impregnated with the polymer solution and introducing both the braid and the polymer solution into a liquid which does not dissolve the polymer to coagulate the polymer whereby a hollow fiber type semipermeable membrane consisting of a porous substance and a reinforcing material having a central hollow portion, defined in claim 1 is obtained.