Remote manipulator

• US 4,062,455 A
• Filed: 11/22/1976
• Issued: 12/13/1977
• Est. Priority Date: 11/22/1976
• Status: Expired due to Term

• Current Assignee: Teleoperator Systems Corporation
• Original Assignee: Carl R. Flatau
• Inventors: Flatau, Carl R.
• Primary Examiner(s): Werner, Frank E.
• Application Number:
  US05/743,962
• Time in Patent Office: 386 Days
• Field of Search: 214/1 B, 214/1 BS, 214/1 BC, 214/1 BH, 214/1 BD, 214/1 BV, 214/147 T, 214/1 CM, 214/1 R, 74/710
• US Class Current: 414/735
• CPC Class Codes: B25J 19/002 using counterweights
• CPC Class Codes: B25J 3/04 involving servo mechanisms servo-actuated heads B25J15/02

Abstract

A remote manipulator of the force reflecting servomaster-slave type comprises manipulator elements capable of at least seven distinct motions corresponding to respective degrees of freedom. The manipulator elements include an upper arm journalled in a shoulder assembly and a lower arm operatively connected to the upper arm by an elbow assembly. A gripping device such as a conventional tong is secured to the lower end of the lower arm through a wrist mechanism. Two cooperating motors establish an input output transmission through a differential gear system which permits two motions about axes extending perpendicularly to each other. One axis defines the longitudinal axis of the shoulder assembly. The other axis defines the longitudinal axis of the upper manipulator arm. The parallel drive shafts of the two motors transmit the drive power through parallel gear trains to the differential gear system, whereby coaxial shafts are avoided for the two motions. A third motor may be provided for a third motion, whereby the power transmission may extend through a hollow shaft, thus providing three motions, although using only one hollow shaft.

Claims

1. An apparatus for translating the power input of at least two parallel drive shafts into angular or rotational output motions around two respective axes which extend at a right angle to each other, comprising drive means including said parallel drive shafts, frame means supporting said drive means, first motion output means, first bearing means rotatably supporting said first motion output means relative to said frame means, second motion output means, second bearing means rotatably securing said second motion output means to said first motion output means, said first and second motion output means having respective first and second longitudinal axes extending substantially at a right angle relative to each other, differential gear means including first and second bevel gears rotatably supported relative to said first motion output means and a bevel pinion gear rigidly secured to said second motion output means, first gear train means operatively interposed between one of said parallel drive shafts and said first bevel gear, second gear train means operatively interposed between the other of said parallel drive shafts and said second bevel gear, said bevel pinion gear meshing with said first and second bevel gear whereby rotation of said first and second bevel gears in the same direction rotates said first motion output means about its respective first longitudinal axis while simultaneously rotating the second motion output means also about said first longitudinal axis, and whereby rotation of said first and second bevel gears in opposite directions rotates said second motion output means about its own longitudinal axis.

2. The apparatus of claim 1, further comprising housing means substantially enclosing said frame means, said differential gear means and said first and second gear train means as well as said first and second motion output means.

3. The apparatus of claim 1, further comprising a third drive shaft and respective drive means also supported by said frame means, said third drive shaft also extending in parallel to said two parallel drive shafts, said first motion output means comprising hollow shaft means, third motion output means rotatably supported in said hollow shaft means, third gear train means operatively interposed between said third drive shaft and said third motion output means.

4. The apparatus of claim 3, further comprising arm housing means operatively connected to said first motion output means for rotation about said first longitudinal axis, upper arm means having a longitudinal arm axis, said upper arm means being rotatably supported in said arm housing means and operatively connected to said second motion output means for rotation about said longitudinal arm axis, lower arm means, elbow means operatively interconnecting said upper and lower arm means, motion translation means in said upper arm means and operatively interposed between said third motion output means and said lower arm means, wrist means operatively secured to said lower arm means, tong means secured to said wrist means, and drive means operatively connected through said upper and lower arm means to said wrist means and to said tong means for performing remote controlled manipulator operations.

5. The apparatus of claim 1, wherein said first motion output means comprise a rotatable member rotatably supported in said frame means, wherein said second motion output means comprise a stud member having upper and lower ends, said bevel pinion gear being rigidly secured to said stud member intermediate the ends thereof, link means operatively interconnecting said first motion output means and said second motion output means, said link means having a lower end rigidly secured to said rotatable member of the first motion output means, and two spaced upper arms rotatably connected to said bevel pinion gear, bearing means operatively interposed between the lower end of said stud member and said link means intermediate said spaced upper arms of said link means, and gear segment means rigidly secured to the upper end of said stud member.

6. The apparatus of claim 5, further comprising upper manipulator arm means, arm housing means, bearing means rotatably supporting said upper manipulator arm means in said arm housing means, further gear segment means rigidly secured to said upper manipulator arm means for cooperation with said first mentioned gear segment means for translating the operation of said second motion output means to thereby rotate said upper manipulator arm means about its own longitudinal axis, and means operatively connecting said rotatable member of said first motion output means to said arm housing means whereby the latter may be rotated about said first longitudinal axis extending perpendicularly to said longitudinal axis of said upper manipulator arm means.

7. The apparatus of claim 1, further comprising manipulator arm means including arm housing means at the upper end of said manipulator arm means, and further housing means substantially enclosing said differential gear means, said further housing means extending substantially at a right angle of said arm housing means and to one side of said arm housing means.

8. The apparatus of claim 1, wherein said first and second gear train means are arranged in parallel to said first motion output means whereby coaxial shaft means for said first and second motion output means are avoided.

9. The apparatus of claim 8, wherein each of said first and second gear train means comprise first pinion means on said parallel drive shafts, parallel axle means rotatably supported in said frame means, first spur gear means keyed to said parallel axle means at one end thereof for cooperation with said first pinion means, second pinion means secured to the opposite end of each axle means, and second spur gear means rigidly secured to said first and second bevel gears and positioned for meshing cooperation with said second pinion means.

10. The apparatus of claim 9, wherein said parallel axle means comprise a short axle and a long axle whereby said second pinion means are spaced for cooperation with said second spur gear means rigidly secured to said first and second bevel gears.