Injection and blowing machine for manufacturing hollow bodies of plastics material

• US 4,063,867 A
• Filed: 12/29/1976
• Issued: 12/20/1977
• Est. Priority Date: 12/31/1975
• Status: Expired due to Term

• Current Assignee: Pont-A-Mousson SA (Compagnie De Saint-Gobain)
• Original Assignee: Pont-A-Mousson SA (Compagnie De Saint-Gobain)
• Inventors: Janniere, Alain
• Primary Examiner(s): Lazarus, Richard B.
• Application Number:
  US05/755,311
• Time in Patent Office: 356 Days
• Field of Search: 425/242 B, 425/387 B, 425/324 B, 425/DIG. 208, 425/DIG. 209, 425/DIG. 211, 425/DIG. 213, 425/DIG. 215, 425/DIG. 216
• US Class Current: 425/526
• CPC Class Codes: B29C 2049/023 using inherent heat of the preform, i.e. 1 step blow moulding
• CPC Class Codes: B29C 2949/0715 the preform having one end closed
• CPC Class Codes: B29C 49/06 Injection blow-moulding
• CPC Class Codes: B29C 49/063 with the parison axis held in the plane of rotation
• CPC Class Codes: B29C 49/08 Biaxial stretching during blow-moulding
• CPC Class Codes: B29C 49/58 Blowing means
• CPC Class Codes: B29C 49/6427 Cooling of preforms
• CPC Class Codes: B29C 49/68 Ovens specially adapted for heating preforms or parisons

Abstract

Machine for injecting and blowing a plastics material into hollow bodies. It comprises a rotary polygonal-sided turret which carries on each side a set of support members for the plastics material which are made to pass step-by-step to an injection station for injection of a blank and a blowing station for blowing the material into a hollow body in passing through intermediate stations including a transfer station. A rotatable oven structure having sockets rotatable step-by-step about an axis of the oven structure is located adjacent the transfer station for transferring the sets from the turret to the oven structure and, after a complete rotation about the oven structure axis, transferring the sets from the oven structure to the turret. Each turret side and each socket of the oven structure receives a respective one of the sets which is fixed to the turret or oven structure in a removable manner to allow the mentioned transfer. Heating means in the oven structure heat the material supported by the support members, during the rotation of the sockets, for the purpose of subsequently completing a bi-axial drawing of the plastics material at the blowing station.

Claims

1. A machine for continuously manufacturing hollow bodies by injection and blowing of material, comprising in combination, a rotary polygonal-sided turret rotating in a step-by-step manner about an axis, a plurality of turret stations arranged around said axis of the turret and comprising an injection station injecting said material in the form of blanks, a blowing station having means axially stretching and then blowing said material into biaxially oriented hollow bodies, and intermediate stations between said injection station and said blowing station, said intermediate stations including a transfer station, an oven structure having means operable to heat the material to biaxial orientation temperature and being disposed adjacent said transfer station and having a plurality of oven stations moving in step-by-step manner in a closed circuit, a plurality of sets of support members carrying said material in various stages of manufacture of said hollow bodies, each of the sides of the turret receiving a respective one of said sets of support members, each of said oven stations receiving a respective one of said sets of support members, means removably and independently fixing said sets of support members respectively to said turret sides and to said oven stations, the step-by-step rotation of the turret moving each set of support members carried by the turret sides to each one of said turret stations, the step-by-step movement of said oven stations moving each set of support members carried by the oven structure step-by-step in starting at said transfer station and eventually ending at said transfer station, and means transferring the sets of support members at said transfer station from said turret to said oven structure and subsequently from said oven structure to said turret.

2. A machine as claimed in claim 1, wherein each side of the turret is combined with support, fixing and locking means and each station of the oven structure is combined with support, fixing and locking means, each of said sets of support members comprises a plurality parallel pins and a pin-carrying plate on which the parallel pins are carried, each plate being combined with support, fixing and locking means which are cooperative with and complementary to said support, fixing and locking means of the turret and the oven structure.

3. A machine as claimed in claim 2, wherein said fixing means for each set comprise a semi-cylindrical recess in the plate and a rotary lock pin which is semi-cylindrical and has a flat and is carried by the oven structure for engagement with the semi-cylindrical recess.

4. A machine as claimed in claim 2, wherein each of the stations of the oven structure comprises means defining a socket receiving the respective plate, a semi-cylindrical lock pin which is rotatably mounted on the oven structure and has a diametral flat and extends alongside the socket and transversely of the socket in such manner that, when it is the flat which is disposed to face inwardly of the socket, the flat is flush with a wall of the socket and leaves the socket section completely free for receiving the respective plate and, when it is the semi-cylindrical part of the lock pin which is disposed to face inwardly of the socket, the semi-cylindrical part projects into the socket and engages in the recess of the respective plate of a set and locks the set in the socket.

5. A machine as claimed in claim 4, comprising a rotary electromagnet carried by a lateral wall of the oven structure rotating each lock pin.

6. A machine as claimed in claim 4, wherein each socket of the oven structure is defined in an inner end of the socket by at least one adjustable stop which extends through a wall of the socket.

7. A machine as claimed in claim 6, wherein said stop is constituted by a set-screw which has a conical point and extends through a lateral wall of the socket into the socket.

8. A machine as claimed in claim 1, wherein each of said sets comprises a plate carrying said support members, and said oven stations are each constituted by means defining a socket receiving the respective plate, and each side of the turret is combined with said fixing means for the turret to define a cavity for receiving the respective plate.

9. A machine as claimed in claim 8, wherein each fixing means comprises two heels on each plate bearing against the respective side of the turret and two lateral clamping jaws respectively clamping the heels against the side of the turret.

10. A machine as claimed in claim 9, wherein one of the heels has an inclined face which tapers the heel and the corresponding jaw has a corresponding inclined face clampingly engaging the inclined face of the heel.

11. A machine as claimed in claim 1, wherein the oven structure and the oven stations are rotatable about an axis, and sockets in the oven structure define the oven stations for receiving said sets of support members, the oven structure comprising an axial tubular manifold receiving hot air and sets of parallel radial tubular branches leading from the manifold to the sockets, the number of branches being equal to the number of support members in each set, each branch receiving a respective support member carrying said material for heating said material.

12. A machine as claimed in claim 11, comprising a flexible tubular hot air-blowing duct and a rotary joint connecting the duct to the axial manifold.

13. A machine as claimed in claim 1, wherein the oven stations are capable of stopping in turn in a general plane of the turret at said transfer station, the oven structure being reciprocatable in a direction parallel to said general plane of the turret for transferring said sets of support members between the turret and the oven structure.

14. A machine as claimed in claim 13, comprising bearing means rotatively supporting the oven structure which is rotatable about an axis containing said general plane of the turret, slideway means for supporting said bearing means and jack means connected to said bearing means for reciprocating said bearing means when transferring said sets of support members.

15. A machine for continuously manufacturing hollow bodies by injection and blowing of material, comprising in combination, a rotary polygonal-sided turret rotating in a step-by-step manner about a vertical axis, a plurality of turret stations arranged around said vertical axis of the turret and comprising an injection station injecting said material in the form of blanks, a blowing station having means axially stretching and then blowing said material into biaxially oriented hollow bodies, and intermediate stations between said injection station and said blowing station, said intermediate stations including a transfer station, an oven structure having means operable to heat the material to biaxial orientation temperature and being disposed adjacent said transfer station and having a plurality of oven stations moving in step-by-step manner in a closed circuit, a plurality of sets of support members carrying said material in various stages of manufacture of said hollow bodies, each of the sides of the turret receiving a respective one of said sets of support members, each of said oven stations receiving a respective one of said sets of support members, means removably and independently fixing said sets of support members respectively to said turret sides and to said oven stations, the step-by-step rotation of the turret moving each set of support members carried by the turret sides to each one of said turret stations, the step-by-step movement of said oven stations moving each set of support members carried by the oven structure step-by-step in starting at said transfer station and eventually ending at said transfer station, and means transferring of the sets of support members at said transfer station from said turret to said oven structure and subsequently from said oven structure to said turret, each of said sets comprising a plate carrying said support members, and said oven stations being each constituted by means defining a socket receiving the respective plate and each side of the turret being combined with said fixing means for the turret to define a cavity receiving the respective plate, said fixing means fixing each set to the side of the turret comprising on a top face and a bottom face of the turret pairs of upper locks and lower locks which are mounted to be rotatable in a horizontal plane on said top and bottom faces of the turret between a withdrawn position within the periphery of the turret and a locking position in which they project from the corresponding side of the turret, and lateral clamping jaws clamping the plate to the side of the turret.

16. A machine as claimed in claim 15, wherein the turret is movable up and down in translation in a direction parallel to the axis of rotation of the turret, and the machine further comprises, in respect of each side of the turret, two of said pairs of upper and lower locks, a pivot shaft mounted on the turret carrying each of the pairs of upper and lower locks, means driving each pivot shaft in rotation, and an end member integral with a lower end of each pivot shaft for an automatic connection, in a lowered position of the turret, to the pivot shaft driving means.

17. A machine as claimed in claim 16, wherein each end member has a polygonal cross section and is received, in the lowered position of the turret, in a cavity of corresponding shape in the corresponding pivot shaft driving means.

18. A machine as claimed in claim 15, comprising elastically yieldable return means biasing each lateral clamping jaw against the respective side of the turret, a push-member engaging the clamping jaw and an eccentric having an axis of rotation perpendicular to the turret and cooperative with the push-member for shifting the clamping jaw away from the respective heel in opposition to the action of the elastically yieldable means.

19. A machine as claimed in claim 18, wherein a bolt which is fixed to the turret and has an axis perpendicular to said axis mounts each lateral clamping jaw on the turret, the jaw being slidable on the bolt.

20. A machine as claimed in claim 18, comprising a linkage driving the eccentric and each pair of locks simultaneously in rotation.

21. A machine as claimed in claim 20, comprising means actuating simultaneously the linkages pertaining to the side of the turret located adjacent the oven structure.

22. A machine for continuously manufacturing hollow bodies by injection and blowing of material, comprising in combination a rotary polygonal-sided turret rotating in a step-by-step manner about an axis, a plurality of turret stations arranged around said axis of the turret and comprising an injection station injecting said material in the form of blanks, a blowing station having means axially stretching and then blowing said material into biaxially oriented hollow bodies, and intermediate stations between said injection station and said blowing station, said intermediate stations including a transfer station, an oven structure having means operable to heat the material to biaxial orientation temperature and being disposed adjacent said transfer station and having a plurality of oven stations moving in step-by-step manner in a closed circuit, a plurality of sets of support members carrying said material in various stages of manufacture of said hollow bodies, each of the sides of the turret receiving a respective one of said sets of support members, each of said oven stations receiving a respective one of said sets of support members, means removably and independently fixing said sets of support members respectively to said turret sides and to said oven stations, the step-by-step rotation of the turret moving each set of support members carried by the turret sides to each one of said turret stations, the step-by-step movement of said oven stations moving each set of support members carried by the oven structure step-by-step in starting at said transfer station and eventually ending at said transfer station, and means transferring of the sets of support members at said transfer station from said turret to said oven structure and subsequently from said oven structure to said turret, each of said sets comprising a plate carrying said support members, and said oven stations being each constituted by means defining a socket receiving the respective plate and each side of the turret being combined with said fixing means for the turret to define a cavity receiving the respective plate, each of said sets further comprising a finger member associated with a fork mounted on the turret shifting the finger member in translation, each support member being hollow and having a hollow rod extending through the support member with annular clearance, a nose carried by an end of the hollow rod, the finger member being connected to the hollow rod to move the hollow rod in translation relative to the support member and thereby shift the nose away from the end of the support member, means defining an exhaust manifold and a fluid supply manifold in the support plate, which supply manifold is connected to a source of support member-cooling fluid, said exhaust manifold permanently communicating with said annular spaces in said support members.

23. A machine as claimed in claim 22, wherein the finger member is hollow and serves as a blowing fluid conduit and communicates with the hollow rods, said finger member being capable of being connected to a source of blowing fluid under pressure, the fluid supply manifold communicating with said hollow rods solely in a withdrawn position of said rods in which the noses are not shifted away from the ends of the support members.

24. A machine as claimed in claim 22, comprising a longitudinal passage which permanently puts said hollow rods in communication with the fluid supply manifold, and means for selectively connecting said fluid supply manifold to the source of cooling fluid and the source of blowing fluid.

25. A machine as claimed in claim 22, wherein the supply manifold and exhaust manifold have inlet orifices and the fixing means for fixing each set of support members to the respective side of the turret comprise clamping jaws and pairs of upper locks and lower locks, which locks are mounted on opposite faces of the turret and are capable of engaging opposite faces of the respective plate, two locks on one of the faces of the turret being hollow and communicating in a sealed manner, in a locking position of the locks, with the inlet orifice of the supply manifold and the inlet orifice of the exhaust manifold respectively, one of said two locks being capable of being connected selectively with the source of cooling fluid and the source of blowing fluid and the other of said two locks being connected to the atmosphere.

26. A machine as claimed in claim 25, wherein the turret is movable up and down in translation in a direction parallel to the axis of rotation of the turret and a pivot shaft mounted on the turret carries each of said pairs of locks, the machine further comprising means rotating each pivot shaft and an end member integral with a lower end of each pivot shaft for automatic connection in a lowered position of the turret to the pivot shaft driving means, on each side of the turret, the two pivot shafts of said pairs of locks veing hollow and the two respective pivot shaft driving means being hollow, said driving means being respectively connected to a fluid supply conduit and an exhaust conduit.