Counter-flow thermoelectric heat pump with discrete sections

• US 4,065,936 A
• Filed: 06/16/1976
• Issued: 01/03/1978
• Est. Priority Date: 06/16/1976
• Status: Expired due to Term

• Current Assignee: BorgWarner Incorporated
• Original Assignee: BorgWarner Incorporated
• Inventors: Fenton, John William, Buist, Richard James, Lee, Jerry Stevenson
• Primary Examiner(s): King, Lloyd L.
• Application Number:
  US05/696,605
• Time in Patent Office: 566 Days
• Field of Search: 62/3
• US Class Current: 62/3.3
• CPC Class Codes: F25B 21/02 using Peltier effect; using Nernst-Ettinghausen effect
• CPC Class Codes: H10N 10/13 characterised by the heat-exchanging means at the junction

Abstract

Thermoelectric heat pumps using parallel flow, crossflow, or counter-flow of the input and output fluid streams have been designed and built, but performance has been insensitive to flow arrangement due to the use of one-piece, essentially isothermal heat exchangers on the heated and cooled thermoelectric junctions. Thus, none of these designs have capitalized on the sensitivity of the thermoelectric coefficient of performance to the junctions temperature differences and the smaller temperature differences possible with the counter-flow arrangement. In the improved design, the thermoelectric heat pump is broken down into discrete sections which heat or cool the input fluid in stages. The system thus operates as several discrete heat pumps each doing only a small portion of the heat pumping without sacrificing the desired final outlet temperature. Thus, the junction temperature differentials for each thermoelectric unit in the system is less than that with conventional one-piece heat sink designs. Consequently, the coefficient of performance or "heat pump efficiency" of the sectioned system is significantly improved.

Claims

1. A counter-flow thermoelectric heat pump comprising:

a first thermoelectric module and a second thermoelectric module, both disposed in substantially the same plane, and electrically intercoupled so as to transfer heat from one side of the modules to the other side when the modules are energized;

means, including cover plates, disposed around the thermoelectric modules, to define a first channel for air flow in a first direction over one surface of the thermoelectric modules, and a second channel for air flow in a second direction opposite the first direction, over the other surface of the thermoelectric modules; and

a thermal barrier, interposed between the first and second thermoelectric modules and between the cover plates, to minimize longitudinal heat conduction across the barrier in the heat pump modules.

2. A counter-flow thermoelectric heat pump as claimed in claim 1, in which the channel-defining means includes:

a first hot plate and a first cold plate disposed on either side of the first thermoelectric module, and a second hot plate and a second cold plate disposed on either side of the second thermoelectric module, with said thermal barrier interposed between said hot plates and said cold plates to minimize longitudinal heat conduction across the barrier.

3. A counter-flow thermoelectric heat pump as claimed in claim 2, and further comprising:

third and fourth thermoelectric modules, both disposed in substantially the same plane which is parallel to, but displaced from, the plane in which the first and second thermoelectric modules are disposed, with the third and fourth modules also being electrically intercoupled so as to transfer heat from one side of the modules to the other when electrical energy is supplied to the modules; and

additional means, including respective hot and cold plates disposed adjacent the third and fourth modules, to cooperate in defining said second channel for air flow in said second direction and further defining a third channel for air flow in the same direction as the air flow in said first channel, with said thermal barrier being interposed between the third and fourth thermoelectric modules and their associated hot and cold plates to preclude longitudinal heat conduction across the thermal barrier.

4. A multi-section counter-flow thermoelectric heat pump system comprising a plurality of individual sections, with each section including:

a first plurality of thermoelectric modules positioned in substantially the same first plane with a hot plate affixed to one side and a cold plate affixed to the other side of the thermoelectric modules;

a second plurality of thermoelectric modules, with a second hot plate affixed to one side and a second cold plate affixed to the other side of the second plurality of thermoelectric modules, with the said second plurality of modules being disposed in a plane substantially parallel to but displaced from the first plane;

means, including said hot and cold plates and additional top and bottom section plates, defining a central channel for air flow in a given direction and two outer channels for air flow in a second direction opposite the given direction; and

a section insulator, positioned to abut the hot and cold plates and the top and bottom section plates, to minimize longitudinal heat conduction between adjacent sections in the multi-section thermoelectric heat pump.

5. A multi-section counter-flow thermoelectric heat pump system as claimed in claim 4, and in which each section includes a plurality of fins to enhance the heat exchange in each section.

6. A multi-section counter-flow thermoelectric heat pump as claimed in claim 4, and in which the coefficient of performance of all sections are made equal, to optimize the efficiency of the entire heat pump.

7. A multi-section thermoelectric heat pump as claimed in claim 6, in which the coefficient of performance is made the same for each section by adjusting the geometry of the thermoelectric modules in each individual section.

8. A multi-section thermoelectric heat pump as claimed in claim 6, in which the coefficient of performance is made the same by adjusting the temperature distribution in each heat exchanger section.