Folded closed carton convertible to open tray

• US 4,068,795 A
• Filed: 08/30/1976
• Issued: 01/17/1978
• Est. Priority Date: 08/30/1976
• Status: Expired due to Term

• Current Assignee: Bonar Carton Systems Ltd. (Freudenberg SE)
• Original Assignee: Metal Box Limited
• Inventors: Forster, William Edward
• Primary Examiner(s): Ward, Jr., Robert S.
• Application Number:
  US05/718,985
• Time in Patent Office: 505 Days
• Field of Search: 229/DIG. 3, 229/24-26, 229/31 R, 229/31 FS, 206/44 R, 206/44 K
• US Class Current: 229/144
• CPC Class Codes: B65D 5/0005 of variable capacity

Abstract

For use with frozen food products, such as dough, having a substantially larger bulk volume at an elevated temperature than when frozen, a container is erected from a container blank having a plurality of fold lines and being so arranged that, when the blank is folded along a first selection of said fold lines in a first manner, it defines a container having a bulk capacity of a first predetermined volume and, when folded along a second selection of said fold lines in a second manner, it defines an open, tray-like container having a bulk capacity of a second predetermined volume larger than the said first volume, and a base area different from the base area when the blank is folded in said first manner. The ratio of the said volumes is preferably 1:2. The blank may be glazed or lined (e.g. with aluminum foil) on at least one side thereof.

Claims

1. A new article of manufacture comprising a blank for selectively forming an open tray and a closed carton of a size lesser than said tray, said blank being in the form of a generally rectangular sheet, longitudinal fold lines dividing said sheet into a central and two end portions, and transverse fold lines dividing said central portion into body panels and said end portions into edge panels disposed at opposite ends of said body panels, said edge panels of each end portion including two remote connecting panels and only two end panels, one of said two end panels of each end portion having fold line means for positioning said one end panel selectively coplanar with the other of said two end panels and in overlapped relation to the other of said two end panels.

2. The blank of claim 1 wherein each of said connecting panels and said end panels is connected to a respective one of said body panels by a portion of one of said longitudinal fold lines.

3. The blank of claim 1 wherein there are four of said body panels arranged in consecutive order with a first and third being of the same size and a second and fourth of the same size.

4. The blank of claim 3 together with at least one closing panel connected to at least one of said body panels by a further transverse fold line.

5. The blank of claim 2 wherein said end portions are flatly folded into overlying relation to said central portion along said longitudinal fold lines and said connecting panels are permanently additionally secured to respective ones of said body panels.

6. The blank of claim 5 wherein said connecting panels each has fold line means for facilitating folding of each connecting panel upon itself thereby permitting erection of said blank into carton form.

7. The blank of claim 1 wherein said fold line means includes a first diagonal fold line dividing each of said one end panel into halves and a second diagonal fold line dividing one of said halves generally into halves.

8. The blank of claim 7 wherein said diagonal fold lines extend from a common point adjacent the other of said two end panels.

9. The blank of claim 1 wherein the volume of said closed carton is one half the volume of said tray.

10. The blank of claim 3 wherein all of said body panels are of the same size.

11. A closed carton formed from the blank of claim 3 wherein said first body panel is a side panel, said second body panel is a bottom panel, said third body panel is a side panel and said fourth body panel is a top panel.

12. The closed carton of claim 11 wherein there are closure panels extending from said first and fourth body panels, and said closure panels are secured to one another.

13. The closed carton of claim 12 wherein said closure panels are connected to said first and fourth body panels along rupturable lines for effecting opening of said carton to said open tray form.

14. The closed carton of claim 11 wherein said carton is charged with a food product which occupies a greater volume when further treated.

15. The closed carton of claim 14 wherein said food product is dough in an unrisen state.

16. A new article of manufacture comprising a blank for selectively forming an open tray twice as wide as it is deep or a closed elongate carton of square cross-section of half the cross-sectional area of said tray, said blank being in the form of a generally rectangular sheet, first fold lines dividing said sheet into a central portion and two equal width end portions, and second fold lines orthogonal to the first fold lines and dividing said central portion into four body panels of equal width to one another and to said end portions and at least one further panel to connect the two outermost body panels together to form the said closed carton, said second fold lines further dividing said end portions into edge panels disposed at opposite ends of said body panels, said edge panels of each end portion including two remote connecting panels and square end panels which are only two in number and disposed between the connecting panels, one of said two end panels of each end portion having fold line means for positioning said one end panel selectively either coplanar with the other of said two end panels whereby the two end panels together form a side wall of the said open tray and their attached body panels are coplanar to form the tray bottom, or in overlapped relation to the said end panel whereby the said attached body panels form two adjacent body walls of the said closed carton.

17. The blank of claim 16, wherein each of said outermost body panels has a said further panel attached thereto, the two further panels being arranged for mutual attachment in face-to-face relation for closing the carton as a fin extending along one corner of the carton body.

18. The blank of claim 16, wherein each said fold line means comprises a first fold line extending diagonally across the respective said one end panel to form the said one end panel into two mutually hinged triangular parts, and a second fold line particulating that one of said triangular parts which in the closed carton separates the other said triangular part from the said other of the end panels.