Filter made of electrostatically spun fibres

• US 4,069,026 A
• Filed: 11/15/1973
• Issued: 01/17/1978
• Est. Priority Date: 06/29/1970
• Status: Expired due to Term

• Current Assignee: Bayer AG
• Original Assignee: Bayer AG
• Inventors: Simm, Walter, Gosling, Claus, Bonart, Richard, VON Falkai, Bela
• Primary Examiner(s): Nozick, Bernard
• Application Number:
  US05/416,316
• Time in Patent Office: 1,524 Days
• Field of Search: 55/486-488, 55/DIG. 31, 55/518, 55/527, 55/528, 55/155, 55/103, 55/131, 55/6, 55/2, 264/24, 117/427.31
• US Class Current: 95/63
• CPC Class Codes: B01D 2239/10 Filtering material manufacturing
• CPC Class Codes: B01D 39/1623 of synthetic origin
• CPC Class Codes: B03C 3/28 Plant or installations without electricity supply, e.g. using electrets
• CPC Class Codes: D04H 13/00 Other non-woven fabrics

Abstract

In a process for the production of fibre filters, the fibre material is sprayed electrostatically from the liquid state and deposited as a fibre fleece on a conductive support. The starting materials used are solutions of high polymers in readily volatile solvents. The charged filters obtained have substantially improved properties.

Claims

1. A fibre filter comprising a fibre fleece having an electrical charge produced by electrostatically spraying a solution of a polymer in a volatile solvent having a conductivity of 10^-9 Ohm^-1 cm^-1 to 10^-4 Ohm^-1 cm^-1 between an electrode wetted by the solution and a conductive support for spraying of the solution, evaporation of the solvent, and collection of the polymer as the fibre fleece on the support, the polymer being polycarbonate and the fibres of the fibre fleece having a porous surface structure, and a gas permeable support combined with the fibre fleece as support therefor.

2. Fibre filter according to claim 1, wherein the gas permeable support is a fabric or fibre fleece combined with the first mentioned fibre fleece as a laminate.

3. Fibre filter according to claim 1, the fibre fleece and support being mounted in a frame therefor.

4. Fibre filter according to claim 1, wherein the gas permeable support comprises coarse fibres incorporated in the fibre fleece.

5. Fibre filter according to claim 1, comprising several layers of fibre fleeces each produced as aforesaid, said layers, respectively having positive and negative charges.

6. Fibre filter according to claim 1, comprising several layers of fibre fleeces, each produced as aforesaid and from a solution of different conductivity.

7. Fibre filter according to claim 1, each side of the fibre fleece being covered with a gas permeable support layer.

8. Fibre filter according to claim 1, the fibre fleece including fibres of thickness less than 1 μ

m and having a porous surface.

9. Fibre filter according to claim 1, said volatile solvent being methylene chloride.

10. Fibre filter according to claim 1, said volatile solvent being methylene chloride.

11. Fibre fleece according to claim 1, wherein the electrode is continuously drawn through the solution of the polymer for providing said wet electrode and the solution is electrostatically sprayed from the electrode.

12. Process of filtering dust particles from a gas which comprises passing the gas containing the dust particles through a fibre filter according to claim 1.