Fiber optic/photon detector for brazing machine

• US 4,079,225 A
• Filed: 08/04/1976
• Issued: 03/14/1978
• Est. Priority Date: 08/04/1976
• Status: Expired due to Term

• Current Assignee: Allan S. Warner
• Original Assignee: Allan S. Warner
• Inventors: Warner, Allan S.
• Primary Examiner(s): Truhe, J. V.
• Assistant Examiner(s): Shaw, Clifford C.
• Application Number:
  US05/711,465
• Time in Patent Office: 587 Days
• Field of Search: 219/108, 219/109, 219/110, 219/78, 250/227, 350/96 R, 350/96 B, 356/43, 356/44
• US Class Current: 219/110
• CPC Class Codes: B23K 1/0004 Resistance soldering
• CPC Class Codes: B23K 11/25 Monitoring devices
• CPC Class Codes: G02B 6/3624 Fibre head, e.g. fibre probe termination optical details of light guide terminations G02B6/241; reshaping of light guides G02B6/2552; optical details of coupling light into or out of fibre end G02B6/262
• CPC Class Codes: G02B 6/3636 the mechanical coupling means being grooves G02B6/3652 takes precedence
• CPC Class Codes: G05D 23/27 with sensing element responsive to radiation
• CPC Class Codes: H01R 43/02 for soldered or welded connections

Abstract

Apparatus for controlling the quality of a joint between electric motor armature wires and corresponding commutator bars is disclosed, including means for heating the armature wires and the commutator bars at the points where they are to be joined, means for bringing the armature wires and commutator bars into contact with the means for heating them, fiber optic means for determining the temperature at a point relative to said joint by collecting the radiant energy emitted from that point, means for converting the radiant energy into a usable electronic signal, and means for terminating the means for heating the armature wires and commutator bars in response to said electronic signal when the temperature at that joint reaches a predetermined temperature. In a preferred embodiment, the means for heating the armature wire and the commutator bar comprises a fusing electrode and a grounding electrode, and the apparatus also includes timing means for measuring the length of time that the armature wire and commutator bar are in contact with said means for heating the armature wire and commutator bar is actuated when that length of time reaches a predetermined length of time.

Preferably, the means for converting the radiant energy collected by the fiber optic means into a usable electronic signal includes photon detection means. Furthermore, it is also preferred to employ a bifurcated fiber optic means, and a light source, so that a first branch of the bifurcated fiber optic means is used for determining the temperature at a point relative to the joint, and the second branch of the bifurcated fiber optic means is used in conjunction with the light source to illuminate the point relative to the joint in order to properly aim the fiber optic means.

Claims

1. Apparatus for controlling the quality of a joint between an armature wire and a commutator bar which comprises means for heating said armature wire and said commutator bar at the point where they are to be joined, means for bringing said armature wire and commutator bar into contact with said heating means so as to form said joint, fiber optic means for collecting radiant energy emitted from a point relative to said joint and displaced from said heating means as said joint is being heated, said fiber optic means including illumination means for emitting light, a bifurcated fiber optic assembly having a first path and a second path, said first path for collecting said radiant energy and said second path for directing said light emitted by said illumination means onto said point relative to said joint so as to aid in aiming said fiber optic means, and a lens system for concentrating said light on said point and for limiting collection of radiant energy to that energy emitted from said point, means for converting said radiant energy into a usable electronic signal representative of the temperature of said joint, means for terminating operation of said heating means, and means for actuating said terminating means, said actuating means being operative in response to said electronic signal when said temperature at said joint reaches a predetermined temperature.

2. The apparatus of claim 1 wherein said heating means comprises a pair of electrodes, including a fusing or brazing electrode and a ground electrode.

3. The apparatus of claim 1 including timing means for measuring the length of time said armature wire and said commutator bar have been in contact with said heating means, and wherein said actuating means is also operative when said length of time reaches a predetermined length of time.

4. The apparatus of claim 3 including means for resetting said timing means when said temperature at said joint reaches said predetermined temperature prior to expiration of said predetermined length of time.

5. The apparatus of claim 3 including alarm means, wherein said alarm means is actuated when said length of time reaches a predetermined length of time.

6. The apparatus of claim 1 wherein said converting means includes photon detection means for converting the radiant energy collected by said fiber optic means into an electronic impulse.

7. The apparatus of claim 1 wherein said actuating means includes analog computer means for comparing said usable electronic signal with a reference electronic signal.